Mini-beam, Universal voltage sensors, Installation guide – Banner MINI-BEAM Series User Manual

Page 3: Alignment tips

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P/N 69944

3

Banner Engineering Corp.

Minneapolis, MN U.S.A.

www.bannerengineering.com • Tel: 763.544.3164

MINI-BEAM

®

Universal Voltage Sensors

Installation
Guide

The sensing energy of a convergent mode
sensor is concentrated at the specified focus
point (see chart on page 1). Convergent-mode
sensors are less sensitive to background reflections,
compared with diffuse-mode sensors. However, if
background reflections are a problem:

• Skew the sensor position at a 10° to 25° angle to eliminate direct

reflections from shiny background surfaces.

• Reduce the reflectivity of the background by painting the surface(s) flat-black,

scuffing any shiny surface, or drilling a large hole, directly opposite the sensor.

• Reduce the Gain adjustment.

“Flooding” occurs when a portion of the
sensing beam passes around the object to be
sensed. “Burn-through” occurs when a portion of the
emitter’s light energy passes through a thin or translucent
object, and is sensed by the receiver.

To correct either problem, do one or more of the following to reduce the light
energy:

• Reduce the Gain adjustment on the receiver.

• Add an aperture to one or both lenses. (MINI-BEAM apertures, available from

Banner, fit neatly inside the lens assembly.)

• Intentionally misalign the emitter and receiver.

Object

Lo

w

Reflectivity

Bac

kgr

ound

If the alignment LED does not go OFF
when the object is removed from the
beam, the sensor is probably detecting
light reflected from some background object. To
remedy this problem:

• Reduce the reflectivity of the background by painting the

surface(s) flat-black, scuffing any shiny surface, or drilling
a large hole, directly opposite the diffuse sensor.

• Move the sensor closer to the object to be detected and reduce the Gain

adjustment. Rule of thumb for diffuse sensing: The distance to the nearest
background object should be at least three times the sensing distance.

Convergent-Mode Alignment

Light condition: object in beam

Dark condition: no object in beam

Alignment Tips

A highly reflective
object may reflect enough light back to a
retroreflective sensor to allow that object
to slip through the beam, without being
detected. This problem is called “proxing,” and
the following methods may be used to correct it:

• Position the sensor and retro target so the beam will not

strike a shiny surface perpendicular to the sensor lens.

• Reduce the Gain adjustment.

• Add a polarizing filter (for model SMU315LV).

Retr

o

Ta

rg

et

Retroreflective-Mode
Alignment

Light condition: no object in beam
Dark condition: object in beam

Emitter

Receiver

Opposed-Mode Alignment

Light condition: no object in beam
Dark condition: object in beam

Ob

ject

Diffuse-Mode Alignment

Light condition: object in beam
Dark condition: no object in beam

p/n 69944 Rev. A

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