Overview, Installation and alignment, 3 reset switch location – Banner EZ-SCREEN Low-Profile Safety Light Curtain Systems User Manual

Page 25: 2 pass-through hazards, 4 supplemental safeguarding, Warning

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P/N

Banner Engineering Corp.

Minneapolis, U.S.A.

www.bannerengineering.com • Tel: 763.544.3164

Overview

23

Banner Engineering Corp.

Minneapolis, U.S.A.

www.bannerengineering.com • Tel: 763.544.3164

EZ-SCREEN LP
Instruction Manual

Installation and Alignment

3.1.3 Reset Switch Location

The reset switch must be mounted at a location that

complies with the warning below. If any hazardous areas

are not in view from the switch location, additional means of

safeguarding must be provided. The switch should be protected

from accidental or unintended actuation (e.g., through the use

of rings or guards).
A key-actuated reset switch provides some operator or

supervisory control, as the key can be removed from the

switch and taken into the guarded area. However, this does not

prevent unauthorized or inadvertent resets due to spare keys in

the possession of others, or additional personnel entering the

guarded area unnoticed.
Resetting a safeguard must not initiate hazardous motion.

Safe work procedures require a start-up procedure to be

followed and the individual performing the reset to verify that

the entire hazardous area is clear of all personnel, before each

reset of the safeguard is performed. If any area can not be

observed from the reset switch location, additional supplemental

safeguarding must be used: at a minimum, visual and audible

warnings of machine start-up.

3.1.2 Pass-Through Hazards

A “pass-through hazard” is associated with applications where

personnel may pass through a safeguard (which issues a stop

command to remove the hazard), and then continues into the

guarded area, such as in perimeter guarding. Subsequently, their

presence is no longer detected, and the related danger becomes

the unexpected start or restart of the machine while personnel

are within the guarded area.
In the use of safety light screens, a pass-through hazard

typically results from large separation distances calculated

from long stopping times, large minimum object sensitivities,

reach-over, reach-through, or other installation considerations.

A pass-through hazard can be generated with as little as 75 mm

(3") between the defined area and the machine frame or hard

guarding.

Reducing or Eliminating Pass-Through Hazards

Eliminate or reduce pass-through hazards whenever possible.

While it is recommended to eliminate the pass-through hazard

altogether, this may not be possible due to machine layout,

machine capabilities, or other application considerations.
One solution is to ensure that personnel are continually sensed

while within the hazardous area. This can be accomplished by

using supplemental safeguarding, such as described by the

ANSI B11 series of safety requirements or other appropriate

standards (see Section 3.1.4).
An alternate method is to ensure that once the safeguarding

device is tripped it will latch, and will require a deliberate manual

action to reset. This method of safeguarding relies upon the

location of the reset switch as well as safe work practices and

procedures to prevent an unexpected start or restart of the

guarded machine (see Section 3.1.3).

3.1.4 Supplemental Safeguarding

As described in Section 3.1.1, the EZ-SCREEN LP components

must be properly positioned such that an individual can not

reach through the defined area and access the hazard point

before the machine has stopped.
Additionally, the hazard can not be accessible by reaching

around, under, or over the defined area. To accomplish this,

supplemental guarding (mechanical barriers, such as screens

or bars), as described by ANSI B11 safety requirements or

other appropriate standards, must be installed. Access will then

be possible only through the defined area of the EZ-SCREEN

LP or through other safeguarding that prevents access to the

hazard (see Figure 3-3).

WARNING . . .

Reset Switch Location

All reset switches must be:
• Outside the guarded area,
• Located to allow the switch operator full, unobstructed view of the

entire guarded area while the reset is performed,

• Out of reach from within the guarded area, and
• Protected against unauthorized or inadvertent operation (such as

through the use of rings or guards).

If any areas within the guarded area are not visible from the reset
switch, additional safeguarding must be provided, as described
by the ANSI B11 series or other appropriate standards. Failure to
do so could result in serious injury or death.

WARNING . . .

Use of EZ-SCREEN LP for

Perimeter Guarding

If an EZ-SCREEN LP System is installed in an application that
results in a pass-through hazard (e.g., perimeter guarding), either the
EZ-SCREEN LP System or the Machine Primary Control Elements
(MPCEs) of the guarded machine must cause a Latched response
following an interruption of the defined area.
The reset of this Latched condition may only be achieved by
actuating a reset switch that is separate from the normal means of
machine cycle initiation. The switch must be positioned as described
in Section 3.1.3.
Lockout/Tagout procedures per ANSI Z244.1 may be required,
or additional safeguarding, as described by ANSI B11 safety
requirements or other appropriate standards, must be used if a pass-
through hazard can not be eliminated or reduced to an acceptable
level of risk. Failure to observe this warning could result in
serious bodily injury or death.

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