Overview, Checkout procedures, 1 schedule of checkouts – Banner EZ-SCREEN Low-Profile Safety Light Curtain Systems User Manual

Page 55: 2 commissioning checkout

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P/N 133487

53

Banner Engineering Corp.

Minneapolis, U.S.A.

www.bannerengineering.com • Tel: 763.544.3164

Overview

P/N 140044 rev.

E

53

Banner Engineering Corp.

Minneapolis, U.S.A.

www.bannerengineering.com • Tel: 763.544.3164

EZ-SCREEN LP
Instruction Manual

Checkout Procedures

6. Checkout Procedures

To prepare the System for this checkout:
1. Examine the guarded machine to verify that it is of a type and

design compatible with the EZ-SCREEN LP. See Section 1.2

for a list of misapplications.

2. Verify that the EZ-SCREEN LP is configured for the intended

application (see Section 4.2).

3. Verify that the minimum safety distance from the closest

danger point of the guarded machine to the defined area is

not less than the calculated distance, per Section 3.1.1 of this

manual.

4. Verify that:
• Access to any dangerous parts of the guarded machine

is not possible from any direction not protected by

the EZ-SCREEN LP, hard guarding, or supplemental

safeguarding, and

• It is not possible for a person to stand between the defined

area and the dangerous parts of the machine, or

• Supplemental safeguarding and hard guarding, as described

by the appropriate safety standards, are in place and

functioning properly in any space (between the defined area

and any hazard) which is large enough to allow a person

to stand undetected by the EZ-SCREEN LP (see Sections

3.1.2 and 3.1.4).

5. Verify that all reset switches are mounted outside and in full

view of the guarded area, out of reach of anyone inside the

guarded area, and that means of preventing inadvertent use is

in place (see Section 3.1.3).

6. Examine the electrical wiring connections between the

EZ-SCREEN LP’s FSD outputs and the guarded machine’s

control elements to verify that the wiring meets the

requirements stated in Section 3.5.

7. Inspect the area near the defined area (including work pieces

and the guarded machine) for reflective surfaces (see Section

3.1.6). Remove the reflective surfaces if possible by relocating

them, painting, masking or roughening them. Remaining

problem reflections will become apparent during the trip test

in step 11.

8. Apply power to the EZ-SCREEN LP. Verify that power to the

guarded machine is OFF. Remove all obstructions from the

defined area. If the EZ-SCREEN LP is configured for latch

output, the Yellow Status indicator will double-flash; perform a

manual reset (close the reset switch for 1/4 to 2 seconds, then

open it).

Study each procedure in its entirety, to understand each step

thoroughly before beginning. Refer all questions to a Banner

applications engineer at the address or numbers listed on the

cover of this manual. Checkouts must be performed as detailed

in Section 6.1 below and results should be recorded and kept

in the appropriate place (e.g., near the machine, and/or in a

technical file).

6.1 Schedule of Checkouts

Trip Test: The procedure for the EZ-SCREEN LP trip test is

described in Section 3.4.4. This procedure must be performed

at installation, and at any time the EZ-SCREEN LP, the guarded

machine, or any part of the application is installed or altered.

The procedure must be performed by a Qualified Person.
Commissioning Checkout: The procedure described in Section

6.2 must be performed at installation or whenever changes

are made to the System (either a new configuration of the

EZ-SCREEN LP or changes to the machine). The procedure

must be performed by a Qualified Person.
Shift/Daily Checkout: The procedure for “daily” checkout of the

EZ-SCREEN LP is described on the supplied Daily Checkout

card (Banner p/n 140045 for SLP.. stand-alone models, P/N

140046 for SLPC.. cascadeable models). Daily Checkout is to

be performed at each shift change or machine setup change,

whenever the System is powered up — at least daily. The

procedure is listed on the Daily Checkout card and may be

performed by a Designated Person or a Qualified Person.
Semi-Annual Checkout: The procedure for initial checkout

of the EZ-SCREEN LP System is to be performed every six

months, following installation. The procedure is listed on the

Semi-Annual Checkout card (Banner P/N 140047) and must be

performed by a Qualified Person.

6.2 Commissioning Checkout

Perform this checkout procedure as part of the EZ-SCREEN

LP installation (after it has been interfaced to the guarded

machine as described in Section 3.5), or whenever changes

are made to the System (either a new configuration of the

EZ-SCREEN LP or changes to the machine). A Qualified

Person (as defined in Section 4.1) must perform the procedure;

checkout results should be recorded and kept on or near the

guarded machine as required by applicable standards.

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