Sensor setup, Sensing reliability, Background reflectivity and placement – Banner T30 Series User Manual

Page 2

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The cutoff distance for model T30 Series sensors is fixed at 200, 400 or 600 millimeters (7.9 in, 16.7 in, or 23.6 in). Objects lying beyond
the cutoff distance are usually ignored, even if they are highly reflective. However, under certain conditions, it is possible to falsely detect
a background object (see

Background Reflectivity and Placement

on page 2).

R1

R2

Lenses

Object

A

Object B

or

Background

Sensing

Range

Cutoff

Distance

E

Receiver

Elements

Near

Detector

Far

Detector

Emitter

Object is sensed if amount of light at R1
is greater than the amount of light at R2

Figure 1. Fixed-Field Concept

Sensing

Axis

R2

R1

E

Figure 2. Fixed-Field Sensing Axis

In the drawings and discussion in this document, the letters E, R1, and R2 identify how the sensor’s three optical elements (Emitter “E”,
Near Detector “R1”, and Far Detector “R2”) line up across the face of the sensor. The location of these elements defines the sensing
axis.See

Figure 2. Fixed-Field Sensing Axis

on page 2. The sensing axis becomes important in certain situations, such as those illustra-

ted in

Figure 5. Object Beyond Cutoff - Problem

on page 3 and

Figure 6. Object Beyond Cutoff - Solution

on page 3.

Sensor Setup

Sensing Reliability

For highest sensitivity, position the target object for sensing at or near the point of maximum excess gain. See

Performance Curves

on

page 5 for the excess gain curves for these sensors. Maximum excess gain for all models occurs at a lens-to-object distance of about
40 mm (1.5 in). Sensing at or near this distance makes the maximum use of each sensor’s available sensing power. The background
must be placed beyond the cutoff distance. Note that the reflectivity of the background surface also may affect the cutoff distance. Follow-
ing these two guidelines will improve sensing reliability.

Background Reflectivity and Placement

Avoid mirror-like backgrounds that produce specular reflections. False sensor response will occur if a background surface reflects the
sensor’s light more to the near detector (R1) than to the far detector (R2). The result is a false ON condition (

Figure 3. Reflective Back-

ground - Problem

on page 3). To cure this problem, use a diffusely reflective (matte) background, or angle either the sensor or the

background (in any plane) so the background does not reflect light back to the sensor (

Figure 4. Reflective Background - Solution

on

page 3). Position the background as far beyond the cutoff distance as possible.
An object beyond the cutoff distance, either stationary (and when positioned as shown in

Figure 5. Object Beyond Cutoff - Problem

on

page 3), or moving past the face of the sensor in a direction perpendicular to the sensing axis, can cause unwanted triggering of the
sensor if more light is reflected to the near detector than to the far detector. The problem is easily remedied by rotating the sensor 90°
(

Figure 6. Object Beyond Cutoff - Solution

on page 3). The object then reflects the R1 and R2 fields equally, resulting in no false

triggering. A better solution, if possible, may be to reposition the object or the sensor.

T30 Sensors - AC-Voltage Series

2

www.bannerengineering.com - tel: 763-544-3164

P/N 121523 Rev. A

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