Tweco 15XC CE Merlin PAK User Manual

Page 90

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SERVICE

4 - 18

Manual 0-2529

The logic PC board controls the timing and sequencing of
the system. It monitors the pressure, temperature, and
flow interlocks and controls the gas flow in run, set, and
purge modes by turning on the plasma and secondary
solenoids. The logic PC board also controls pre-flow and
post-flow durations, which are selectable by DIP switches
on the board (see Figure 3-G, page 3-15). The logic board
drives the sequence status LED indicators and contains the
circuit for measuring coolant conductivity.

The logic board receives either a latched start signal from
the remote control panel or a non-latching start signal from
the hand torch switch or remote pendant. Both latching
and non-latching signals are available from CNC devices.
The logic PC board then initiates gas pre-flow and ener-
gizes the main contactor W1 or W2 (as directed by the
voltage selection PC board). The logic board then enables
the PWM switching control circuit. The logic board imme-
diately activates the pilot contactor to initiate the pilot arc.
As soon as the pilot arc (constant DC current) is estab-
lished, the PSR relay shuts off the high frequency. The
logic board supplies ‘OK-to-move’ contacts, which close
when main arc transfer has occurred and pilot has shut off.
A second ‘OK-to-move’ contact is wired to control an
optional high-flow water shield.

The LED and current control PC board contains the
sequence status LED indicators and the front panel current
control pot.

The remote control unit contains the several system control
functions. Momentary start and stop switches control
system operation and the main current control pot controls
cutting current output. A digital ammeter displays a
preview of the main current setting (or corner slowdown
setting) before starting the cut and displays actual cutting
current after arc transfer. A behind-the-panel control sets
corner slowdown current reduction and an emergency
stop switch shuts off the power supply's main contactors,
gases, and coolant system. CNC interface connectors and
the power supply remote cable connection are located on
the rear panel of the remote.

Logic Board Functions

LED/Current Control Board

Remote Control

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