Tweco 550i Transmig User Manual

Page 22

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TRANSMIG 350i, 450i, 550i

INSTALLATION, OPERATION AND SETUP 3-2 Manual 0-5205

manufacturer. In some cases this remedial action

may be as simple as earthing the welding circuit,

see NOTE below. In other cases it could involve

constructing an electromagnetic screen enclosing

the Welding Power Source and the work, complete

with associated input filters. In all cases, electro-

magnetic disturbances shall be reduced to the

point where they are no longer troublesome.

NOTE

The welding circuit may or may nor be

earthed for safety reasons. Changing the

earthing arrangements should only be au-

thorised by a person who is competent to

assess whether the changes will increase

the risk of injury, e.g. by allowing parallel

welding current return paths which may

damage the earth circuits of other equip-

ment. Further guidance is given in IEC

60974-13 Arc Welding Equipment - Instal-

lation and use (under preparation).

B. Assessment of Area
Before installing welding equipment, the user shall

make an assessment of potential electromagnetic

problems in the surrounding area. The following

shall be taken into account

1. Other supply cables, control cables, signal-

ling and telephone cables; above, below and

adjacent to the welding equipment.

2. Radio and television transmitters and receiv-

ers.

3. Computer and other control equipment.
4. Safety critical equipment, e.g. guarding of

industrial equipment.

5. The health of people around, e.g. the use of

pacemakers and hearing aids.

6. Equipment used for calibration and measure-

ment.

7. The time of day that welding or other activities

are to be carried out.

8. The immunity of other equipment in the en-

vironment: the user shall ensure that other

equipment being used in the environment

is compatible: this may require additional

protection measures.

The size of the surrounding area to be considered

will depend on the structure of the building and

other activities that are taking place. The surround-

ing area may extend beyond the boundaries of the

premises.

C. Methods of Reducing Electromagnetic Emissions

1. Mains Supply
Welding equipment should be connected to the

mains supply according to the manufacturer’s

recommendations. If interference occurs, it

may be necessary to take additional precau-

tions such as filtering of the mains supply.

Consideration should be given to shielding the

supply cable of permanently installed welding

equipment in metallic conduit or equivalent.

Shielding should be electrically continuous

throughout it’s length. The shielding should

be connected to the Welding Power Source

so that good electrical contact is maintained

between the conduit and the Welding Power

Source enclosure.

2. Maintenance of Welding Equipment
The welding equipment should be routinely

maintained according to the manufacturer’s

recommendations. All access and service

doors and covers should be closed and

properly fastened when the welding equip-

ment is in operation. The welding equipment

should not be modified in any way except for

those changes and adjustments covered in

the manufacturer’s instructions. In particular,

the spark gaps of arc striking and stabilising

devices should be adjusted and maintained

according to the manufacturer’s recommenda-

tions.

3. Welding Cables
The welding cables should be kept as short

as possible and should be positioned close

together, running at or close to the floor level.

4. Equipotential Bonding
Bonding of all metallic components in the

welding installation and adjacent to it should

be considered. However. Metallic components

bonded to the work piece will increase the

risk that the operator could receive a shock

by touching the metallic components and

the electrode at the same time. The operator

should be insulated from all such bonded

metallic components.

5. Earthing of the Workpiece
Where the workpiece is not bonded to earth

for electrical safety, nor connected to earth be-

cause of it’s size and position, e.g. ship’s hull

or building steelwork, a connection bonding

the workpiece to earth may reduce emissions

in some, but not all instances. Care should be

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