03 cleaning the welding power source, 04 cleaning the feed rolls – Tweco 550i Transmig User Manual

Page 76

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TRANSMIG 350i, 450i, 550i

POWER SOURCE PROBLEMS AND ROUTINE SERVICE REQUIREMENTS 5-4 Manual 0-5205

B. Calibration Requirements

Where applicable, the tests outlined in Table 6-3 below shall be conducted by an accredited CIGWELD

service agent.

Testing Requirements

Output current (A) to be checked to ensure it falls within applicable Cigweld power source specifications
Output Voltage (V) to be checked to ensure it falls within applicable Cigweld power source specifications
Motor Speed (RPM) of wire drive motors to be checked to ensure it falls within required Cigweld power

source / wire feeder specifications
Accuracy of digital meters to be checked to ensure it falls within applicable Cigweld power source specifi-

cations

Table 5-4: Calibration Parameters

Periodic calibration of other parameters such as timing functions are not required unless a specific fault

has been identified.

C. Calibration Equipment

All equipment used for Power Source calibration shall be in proper working condition and be suitable for

conducting the measurement in question. Only test equipment with valid calibration certificates (NATA

certified laboratories) shall be utilized.

5.03 Cleaning the Welding Power Source

!

WARNING

There are dangerous voltage and power levels present inside this product. Do not attempt to open

or repair unless you are a qualified electrical tradesperson. Disconnect the Welding Power Source

from the Mains Supply Voltage before disassembling.

To clean the Welding Power Source, open the enclosure and use a vacuum cleaner to remove any accumulated

dirt, metal filings, slag and loose material. Keep the shunt and lead screw surfaces clean as accumulated foreign

material may reduce the welders output welding current.

5.04 Cleaning the Feed Rolls

Clean the grooves in the drive rolls frequently. This can be done by using a small wire brush. Also wipe off, or

clean the grooves on the upper feed roll. After cleaning, tighten the feed roll retaining knobs.

CAUTION

Do not use compressed air to clean the Welding Power Source. Compressed air can force metal

particles to lodge between live electrical parts and earthed metal parts within the Welding Power

Source. This may result in arcing between this parts and their eventual failure.

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