Troubleshooting – Great Plains 3P300 Operator Manual User Manual

Page 46

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500-103M-A

09/14/2009

42

3P300 S/N HH1113+

Great Plains Manufacturing, Inc.

Troubleshooting

Problem

Problem

Area

Specific Checks

Solutions

Pressure
decreasing

Between
gauge and liq-
uid supply

Pump wearing

Rebuild or replace pump

Plugged suction or pump to pres-
sure head hose

Clean hose and reduce cause of clogging

Plugged Whirlfilter

See “Whirlfilter® Clean-Out” on page 44.

Plugged gauge

Remove the quick disconnect fitting and flush
gauge protector

Pressure
fluctuating

Between pump
outlet and liq-
uid

Check suction hose & fittings for
air leaks. Air in system is indi-
cated by buffs of air at nozzles

Remove obstruction from clogged area

Vortex in tank suction

Align agitators properly

Cracked pump housing

Replace pump housing

Pressure
increasing

Between
gauge and
nozzle

Nozzle screens clogged

Clean screens

Nozzle orifices plugged

Remove material with soft brush or air

Boom hoses becoming clogged

Remove obstruction from clogged area

Boom hoses pinched

Use cable ties to position hose so it will not
kink

Pressure
cannot
increase

Pump or elec-
tric ball valve

From nozzle charts check liquid
demand against pump capacity
(nozzle requirement + agitation
requirement)

Reduce swath width by nozzle reduction;
install smaller nozzles and drive at a lower
rate of speed

Electric ball valve or gauge not
functional

Replace or repair

Pressure adjust switch faulty

Test switch & replace if faulty

Fuse is out in control box

Replace fuse

Manual pressure adjustment
valve not all the way open

Open the manual pressure valve all the way
and allow the electric ball valve to govern the
pressure

No pressure

Plumbing

Tank shut-off valves off

Make sure all tank shut-off valves are open

Loose fittings

Tighten fittings so pump can prime

Collapsed suction hose to pump

Replace hose

Obstruction in suction hose or
tank

Remove obstruction

No pressure

Pump

Hydraulic pump running in the
wrong direction

Switch hydraulic hoses in the tractor outlet

PTO pump coupler loose

Tighten PTO coupler

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