Two Brothers Racing 2005-06 Suzuki GSX-R1000 - Manual

Two Brothers Racing
Juice Box™ - Fuel Controller
2005-06 Suzuki GSX-R1000 Installation & Operation Manual
Part # 008-126C
Parts Incuded
Installation Instructions
Qty. Description Part Number
1 Juice Box™ Fuel Control Kit 008-126C (#9140079C)
3 Zip Ties
1 Adhesive Velcro Square
V.A.L.E.
V a r i a b l e a x i s l o c k i n g e x h a u s t
TM
Locate lower injectors (black connector). Note: This bike
is equipped with two sets of injectors lower and uppers
we are only concerned with the lower injectors. (Fig 5)
Disconnect stock injector (one at a time) connect Juice
Box connector to bikes injector then connect stock
injector connector to JUICE BOX’s™ black connector.
Repeat on remaining 3 cyl’s. (Fig 6)
Attach ground lead to negative post of the battery.
Start the bike. The green LED should scroll left to right and
back for about 3-5 seconds and then go to 1-2 steady or
slowly flashing green LED’s. If the number 1 green LED
and number 8 red LED’s continue flashing after startup
or idling, an injector wiring error is indicated. Re-check
the wires from the JUICE BOX™ and make sure they are
connected to the proper wire of your bike’s stock harness.
MAKE SURE you have the correct wires selected in
the stock harness. DO NOT PROCEED UNLESS ABOVE
CONDITIONS ARE MET.
Bike reassembly is opposite of disassembly.
NOTE: Re check your wire routing and JUICE BOX™
location and make certain that in no way the wires can
come into contact with any moving parts or high heat
source and that the JUICE BOX™ is mounted in a way as
to not cause a handling problem with the machine.
6.
7.
8.
9.
10.
11.
IMPORTANT - PLEASE READ CAREFULLY
Warranty
two brothers racing warrants that this product carries a warranty for 2 years from date of purchase against original
defects in materials and workmanship. should this product fail to perform for either of the above reasons, two brothers
racing will repair or replace it with an equivalent product at no charge, except for postage, to the original retail purchaser.
to obtain the benefits of this warranty, the retail purchaser must return the product and proof of purchase to the place of
original purchase.
We recommend that this performance part be installed by a qualified motorcycle
technician. If you have any doubts as to your ability to install this performance part,
please consult with your local motorcycle dealer. Read all instructions first before
starting installation. Make sure the vehicle and exhaust system are completely cool
before starting the installation. Also, make sure the vehicle is secure during installation.
Be sure to save all stock components for possible use later.
This Juice Box is legal for use on Emissions Controlled street and highway vehicles.
The Juice Box™ is not applicable, nor inteded for use on aircraft.
Thank you for purchasing a genuine Two Brothers Racing
JUICE BOX™. This product represents a radical step
forward in tuning fuel-injected motorcycles and ATVs for
optimal performance using “load-based” technology.
We at Two Brothers Racing hope that you will find this
development as exciting and useful as we do. And
remember: Proper Fuel = Maximum Power!
Make sure the vehicle is completely cool before starting
the installation. Also, make sure the vehicle is secure and
will not roll around.
Remove hex bolt from both side panels (Fig 1).
Remove both tank bolts (Fig 2).
Raise and support fuel tank (Fig 3).
Place JUICE BOX™ in tail section (Fig 4) or up front next
to the dash display and route wires towards injectors
along stock wiring harness.
1.
2.
3.
4.
5.
Continued on page 2
Fig 1
Fig 5
Fig 2
Fig 3
Fig 4
Fig 6