Two Brothers Racing Yamaha Zuma - Manual

Two Brothers Racing
Juice Box™ - Fuel Controller
2009 Yamaha Zuma Installation & Operation Manual
Part # 008-247
Parts Incuded
Installation Instructions
Qty. Description Part Number
1 Juice Box™ Fuel Control Kit 008-247 (#9310135)
3 Zip Ties
1 Adhesive Velcro Square
V.A.L.E.
V a r i a b l e a x i s l o c k i n g e x h a u s t
TM
5. Use the velcro tab to secure the JUICE BOX™ to the
storage compartment as shown.
6. Loosen OEM wire clip and securely attach JUICE BOX™
harness away from exhaust.
7. Make sure all wires are secured.
NOTE: Re check your wire routing and JUICE BOX™ location
and make certain that in no way the wires can come into
contact with any moving parts or high heat source and that
the JUICE BOX™ is mounted in a way as to not cause a
handling problem with the machine.
8. Start the bike. The green LED should now be scrolling for
about 3-5 seconds and then go to 1 or more steady green
LED’s or a single slow flashing green LED. If the number
1 green and number 8 red LED continue flashing after
startup, an injector wiring error is indicated. Re-check
the wires from the JUICE BOX™ and make sure they
are connected to the proper wires of your bike’s stock
harness. MAKE SURE you have the correct connectors
selected in the stock harness. DO NOT PROCEED UNLESS
ABOVE CONDITIONS ARE MET.
IMPORTANT - PLEASE READ CAREFULLY
Warranty
two brothers racing warrants that this product carries a warranty for 2 years from date of purchase against original
defects in materials and workmanship. should this product fail to perform for either of the above reasons, two brothers
racing will repair or replace it with an equivalent product at no charge, except for postage, to the original retail purchaser.
to obtain the benefits of this warranty, the retail purchaser must return the product and proof of purchase to the place of
original purchase.
We recommend that this performance part be installed by a qualified motorcycle
technician. If you have any doubts as to your ability to install this performance
part, please consult with your local motorcycle dealer. Read all instructions
first before starting installation. Make sure the vehicle and exhaust system are
completely cool before starting the installation. Also, make sure the vehicle is
secure during installation. Be sure to save all stock components for possible use
later.
The Juice Box™ is legal ONLY for closed course race vehicles. The Juice Box™ is
not applicable, nor inteded for use on EMISSIONS CONTROLLED street, highway
or off-road vehicles. The Juice Box™ is not applicable, nor inteded for use on
aircraft.
Thank you for purchasing a genuine Two Brothers Racing
JUICE BOX™. This product represents a radical step
forward in tuning fuel-injected motorcycles and ATVs for
optimal performance using “load-based” technology.
We at Two Brothers Racing hope that you will find this
development as exciting and useful as we do. And
remember: Proper Fuel = Maximum Power!
1. Make sure the vehicle is completely cool before starting
the installation. Also, make sure the vehicle is secure and
will not roll around.
2. Locate the injector (2 wire) and O2 sensor (4 wire) plugs
located at the right side rear under seat.
3. Unplug the two connectors. Plug in the matching plugs
from the JUICE BOX™ into the injector plugs. The O2
sensor plugs will remain disconnected.
*An Optional sensor plug is available if you want to
remove the sensor from the exhaust.
4. Ground the JUICE BOX™ to the engine as shown in the
photo.
Continued on page 2
Fig 1
Fig 2
Fig 3
Fig 4