5 boiler installation – Glow-worm Ultimate 100FF User Manual

Page 17

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221966B

5.1 Boiler Preparation

With the boiler still in the bottom tray, slide the controls cover
upwards and remove it as shown in diagram 5.1.

Remove the front cover by undoing (and keeping) the wing nut,
nut and shakeproof washer, then lift the front cover off, see
diagram 5.1.

Place the front cover on one side until required, having removed
the polystyrene packing piece.

Fit suitable compression fittings to the boiler connections.

5.2 Mounting the Boiler

Make sure that the top, swing brackets are UPRIGHT.

IMPORTANT: With regards to the Manual Handling Operations,
1992 Regulations, the following operation, exceeds the
recommended weight for one man lift.

Lift the boiler into position, hooking over the mounting bracket.

Swing the brackets over the two screws at the top. Hold the
swing bracket(s) in place whilst tightening the screw(s) on to it,
see diagram 5.2.

Diagram 5.1

Diagram 5.2

CONTROLS
COVER

FRONT
COVER

SHAKEPROOF
WASHER

NUT

WING
NUT

5mm

Pipe
omitted
for clarity

4285

4286

MOUNTING
BRACKET

SWING
BRACKET

SECURING
SCREWS (2)

Remove the blue and red electrical connections from the fan,
see diagram 5.3.

Break the air pressure switch tube connections from the fan,
see diagram 5.3.

Remove the fan assembly by removing the screws and sliding
out, see diagram 5.3. Take care not to damage the gasket.

Slacken, but do not remove, the flue hood securing screws, see
diagram 5.4.

5 Boiler Installation

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