11 fault finding – Glow-worm Ultimate 100FF User Manual

Page 28

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28

221966B

Is there 230V~ between SL and

N and between L and N ?

Diagram 11.2

Is neon 1 lit?

YES

YES

YES

NO

Correct power supply problem.

NO

YES

Replace thermostat.

NO

YES

NO

Is neon 3 lit?

Is there 230V~ between

"N/C" on air pressure switch and N ?

YES

Check yellow cable between printed circuit board
and air pressure switch.
If satisfactory replace printed circuit board.

YES

NO

Is there 230V~ between "C" on air pressure
switch and N ?

Replace air pressure switch.

Does fan run?

YES

NO

NO

YES

Replace fan.

YES

Replace printed circuit board.

Does fan Hunt?

NO

Inspect air tubes for leaks, kinks and correct fitting. If
satisfactory replace faulty air pressure switch.

NO

Is there 230V~between "N/O" on air
pressure switch and N ?

YES

NO

NO

Is there 230V~ between yellow connection on
overheat device and N ?

Is there 230V~ between motor connections on fan?

Isolate electrical supply test fan
harness continuity.
If satisfactory replace printed circuit board.

Before detailed checking of electrical components ensure that remote controls are calling for heat. Check the gas supply is free of obstructions and purged of air. Check
the overheat cutoff has not operated. For fully pumped systems only. Isolate the electrical supply and physically check ALL cables, connections and the printed circuit
board fuse. Check the air tubes to the air pressure switch. Switch on the electrical supply and check for correct polarity. Turn the control thermostat to its maximum
setting. Also check fuses.

Check overheat reset.
If satisfactory replace overheat device.

Is neon 2 lit?

NO

Is there 230V~ between K1 and N ?

YES

YES

Check 0.2 Bar of water pressure is available at
boiler, If ok, Replace water pressure switch.

NO

Is there 230V~
between "N/C" on thermostat and N ?

NO

NO

Inspect electrode lead /connection
for poor contact. Check electrical supply polarity and
correct if necessary.
If satisfactory replace printed circuit board.

With pilot lit does spark stop?

NO

Replace main solenoid

YES

Replace multi-functional control.

YES

Is Neon 4 lit?

NO

Does main burner light?

System satisfactory

YES

NO

YES

YES

Is there a spark at pilot burner?

Check lead continuity and inspect electrode and
lead for damage.

Check for pilot jet blockage, incorrect electrode
adjustment isolate supply. Remove plug from
multifunctional control. Check continuity of pilot
solenoid between EV1 and COM, continuity OK?

Does pilot light?

NO

Replace
multifunctional
control

Replace pilot
solenoid.

NO

YES

Isolate supply. Remove plug from the
multifunctional control. Check continuity of
main solenoid between EV2 and COM.
Continuity OK?

YES

M A I N T E R M I N A L S T R I P

C O N T R O L T H E R M O S T A T

11 Fault Finding

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