Vortech 1994-1995 Ford 5.0 Mustang - Manual (Page 9)

P/N: 4FG020-010
© 2008 Vortech Engineering, Inc.
All Rights Reserved. Intl. Copr. Secured
04NOV08 V2.0(94-95 5.0 Mus.(4FG V2.0))
1
A. Disconnect the battery negative cable.
B. Remove all of the components that lead to the
throttle body including the mass air flow (MAF)
sensor, air filter assembly and rubber bellows.
Separate the MAF sensor from the air filter as-
sembly and set aside.
C. Remove the air temperature sensor from the bel-
lows.
D. Loosen the crank pulley and water pump pulley
bolts.
E. Remove the accessory belt.
F. Remove the relay box that is mounted next to
the radiator recovery tank. Carefully remove the
electrical plug and set aside.
G. Remove the water pump pulley.
H. Drain approximately one gallon of coolant from the
radiator. Remove the upper radiator hose and set
aside.
I. Remove the belt tensioner assembly.
J. Unplug the wire connections and remove the
alternator assembly (make sure the battery is
disconnected).
K. Remove the smog pump hoses from the smog
pump.
L. Remove the smog pump and alternator brackets
with the smog pump still attached.
M. Remove the smog pump from the bracket.
N. Remove the 5/8" heater hose that runs from the
water pump to the manifold tube assembly, next
to the water temperature sender (see Fig. 1-a).
O. Remove the distributor shield and the passenger
side spark plug wires at the distributor and set
aside.
P. Disconnect the water temperature sensor plug.
Q. Carefully cut the steel tube that runs along the
intake manifold (the tube where the hose was pre-
viously removed). Remove approximately 3-1/4"
and discard the cut off piece (see Fig. 1-b).
R. Remove the radiator cover by using a Lisle door up-
holstery remover tool and a phillips screwdriver.
S. For component clearance, it is necessary to remove
the air conditioning line clamps on the frame and
tuck the hose on top of the frame rail.
T. Remove the "S" shaped coolant hose that runs
from the firewall to the steel tube above the in-
take manifold that was previously shortened (see
Fig. 1-c).
MODIFIED WATER
TUBE END
NOTE: Refer to your Mustang Owner's Guide for
helpful illustrations and descriptions of particular
components.
1. PREPARATION/REMOVAL
Fig. 1-b
Fig. 1-c
FIREWALL
REMOVE HOSE
FROM
TEMPERATURE
SENDER/INTAKE
MANIFOLD
FROM WATER HOSE
VALVE COVER
(RIGHT SIDE)
WATER TUBE LEADING TO FIREWALL
WATER NECK
REMOVE
HOSE
WATER
PUMP
Fig. 1-a