Control keys, Weld by time – Dukane Ultrasonic Hand Held System iQ Series User Manual

Page 24

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Page  1 

iQ Series,

Ultrasonic Hand Held Systems User’s Manual

Dukane Manual Part No. 403-577-01

CAUTION

Make sure the stack is prop-

erly assembled before it is

connected to the system. The

horn should never come in

direct contact with a metal fix-

ture or anvil when ultrasound

is activated.

Control Keys

AMP

Set the ultrasound amplitude output level in the range of
20 to 100%.
Typically amplitude is set to 100%.

TIME

Use this key to select time as the primary method of
welding. Set the weld time (seconds).

ENERGY

Use this key to select energy as the primary method of
welding. Set the weld energy (joules).

HOLD

Hold is a time period beginning after the weld portion
of the cycle is complete. The operator holds the probe in
place applying pressure to the weld, and an audible alarm
indicates that the Hold time is finished. Hold can be set to
a maximum of 5.0 seconds.

ENTER

Press the ENTER key to select a menu item, and move to
the next level of the menu. Think of it as a “forward” key.
When pressed, it also confirms and stores a selection in
memory. It is also used to reset a latched condition.

Arrow Keys

Press the right and left arrow keys to move the cursor to
the right or left.

+

and

-

Keys

Press these keys to increase or decrease the value of a
selected digit.

CANCEL

Press CANCEL to return to the previous screen. Think of
it as a “back” key. Press this key when you do not want to
store the selection in memory.

System LCD Display

This high resolution, multi-line display provides a clear
graphic interface to the operate and in-cycle screens
needed to monitor and program the system.

Power Bar Graph

The Power Bar Graph appears at the bottom of the
LCD display. It contains 20 segments that represent the
generator’s range of power from 0% at the far left of
the bar graph to 100% of power at the far right. Each
segment equals 5% of the total.

In the example below, 40% of the available power is used
during the weld cycle. The display shows an In Cycle
screen (while U/S is active).

IN CYCLE

Frequency: 40087 Hz

Power: 225 W

# 2

40% of
power used

In Cycle
screen

Operate
screen

In the example below, 40% of the generator power was
the maximum (peak) power delivered in the previous
weld. The display shows an Operate screen (while U/S is
inactive).

Weld by Time

Weld Time 1.500 S

Weld Energy 24 J

# 1

40% of power delivered in previous weld

Figure 4-1A

Power Bar Graph - In Cycle

Figure 4-1B

Power Bar Graph - Operate

Continued

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