4troubleshooting hints – Beisler 100-58 User Manual

Page 38

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4

Troubleshooting hints

The following tables show possible error messages and the recommended
reactions of the operator. Error messages are imaged in the display of the
operating device.

Attention

Please obey the recommended actions in case of errors. Otherwise you
could damage the machine. In this case, producer’s warranty would be
spoiled. We won’t accept any liability for caused damage.

Error message

Circumstances

Recommended actions

Error 01: Sewing
program empty

current sewing program is empty,
possibly distances and values are
not entered or the whole program is
deleted

enter program values manually if required; copy
from other programs or load from the memory
(INIT parameter)

Error 02: Seam not
enabled

current seam not enabled; No. is
shown black on white

Press ENT-key to enable the seam

Error 05: I/O communi-
cation error

transfer error between controls and
I/O module

check connecting wire; if not successful, change
controls and/or I/O module

Error 06: Path pulses
not valid

wrong position of the clamp sledge

check generator connection to clamp engine-
check flat conductor plug of adaption module
9020020 > 9020013change adaption module
9020020

Error 07: No path pulses
from engine

no path pulses from clamp engine;
if the clamp engine has done a
small movement, the path pulses
couldn’t be processes adequately

check connection to clamp enginechange clamp
enginechange adaption module 9020020

if the engine doesn’t work, the fault
is in the activation or the power part
of the clamp engine

check condition of the diodes at the power card
(Berger); do further examinations according to the
Berger engine diagnosticscheck connection to
clamp engine (plug)check connection 9020020 >
power insert (plug)change adaption module
9020020

Error 08: Main clamp at
the stop

limitation switch ES01 or ES17 has
switched during clamp move,
although the clamp is at a distance

check distance counter using the test program
(path steps); if counter defective, change clamp
engine or adaption board 9020020if counter OK,
check both switches and connections

Error 09: Clamp can’t
leave the switch

clamp sledge drives to the termina-
tion switch after initialisation but
cannot leave the switch (no change
of direction)

enter a small speed with test program ‘Clamp
engine control’ and change direction using the
arrow keys; check if engine doesn’t change
direction:connection 9020020 > power insert
(plug)Berger power partif the engine changes
direction, check termination switch ES 17

Error 10: A piece is
inserted

push back barrier (photo cell ES27)
is not lighted

check photo cell and film

Error 11: Enable vacu-
um before

vacuum enabled with mode Par32
= 01, but not switched on before
sewing start

switch on vacuum or change vacuum mode

Error 12: Interface end

interface monitor (photo cell 21)
detects interface end

insert new interface roll or check photo cell

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