Flowserve Worthington WXB - Manual (Page 2)

WXB USER INSTRUCTIONS ENGLISH - 07/14
Page 2 of 51
CONTENTS
PAGE
1.0 INTRODUCTION AND SAFETY ......................... 3
1.1 G ENERAL ................................................................. 3
1.2 CE MARKING AND APPROVALS ................................ 3
1.3 D ISCLAIMER ............................................................. 3
1.4 C OPYRIGHT ............................................................. 3
1.5 D UTY CONDITIONS ................................................... 3
1.6 S AFETY .................................................................... 4
1.7 W ARNING LABEL ...................................................... 8
1.8 S PECIFIC MACHINE PERFORMANCE ......................... 9
1.9 N OISE LEVEL ............................................................ 9
1.10 CE D ECLARATION ............................................... 11
2.0 TRANSPORT AND STORAGE ......................... 12
2.1 C ONSIGNMENT RECEIPT AND UNPACKING ............. 12
2.2 H ANDLING .............................................................. 12
2.3 L IFTING .................................................................. 12
2.4 S TORAGE ............................................................... 13
2.5 R ECYCLING AND END OF PRODUCT LIFE ............... 13
3.0 DESCRIPTION .................................................. 13
3.1 C ONFIGURATION .................................................... 13
3.2 N OMENCLATURE .................................................... 13
3.3 D ESIGN OF MAJOR PARTS ..................................... 13
3.4 P ERFORMANCE AND OPERATING LIMITS ............... 14
4.0 INSTALLATION ................................................ 14
4.1 L OCATION .............................................................. 14
4.2 P ART A SSEMBLIES ................................................ 14
4.3 F OUNDATION ......................................................... 14
4.4 I NITIAL ALIGNMENT ................................................. 14
4.5 P IPING .................................................................... 15
4.6 E LECTRICAL CONNECTIONS ................................... 17
4.7 F INAL SHAFT ALIGNMENT CHECK ........................... 17
5.0 COMMISSIONING START-UP, OPERATION
AND SHUTDOWN ................................................... 17
5.1 P RECOMMISSIONING PROCEDURE ........................ 17
5.2 P UMP L UBRICANTS ................................................ 18
5.3 I MPELLER CLEARANCE ........................................... 26
5.4 D IRECTION OF ROTATION ...................................... 26
5.5 G UARDING ............................................................. 26
5.6 P RIMING AND AUXILIARY SUPPLIES ....................... 26
5.7 S TARTING THE PUMP ............................................. 26
5.8 O PERATION ............................................................ 26
5.9 S TOPPING AND S HUTDOWN .................................. 26
5.10 H YDRAULIC , MECHANICAL AND ELECTRICAL DUTY
..................................................................................... 27
6.0 MAINTENANCE ................................................ 27
6.1 G ENERAL ............................................................... 27
6.2 M AINTENANCE SCHEDULE ..................................... 28
6.3 S PARE PARTS ........................................................ 28
6.4 R ECOMMENDED SPARES ....................................... 29
6.5 F ASTENER TORQUES ............................................. 30
6.6 S ETTING IMPELLER CLEARANCE ............................ 31
6.7 D ISASSEMBLY ........................................................ 31
6.8 E XAMINATION OF PARTS ........................................ 32
6.9 A SSEMBLY ............................................................. 33
7.0 API DESIGN………………………………...…….35
7.1 M AINTENANCE SCHEDULE ..................................... 35
7.2 S PARE PARTS ........................................................ 36
7.3 R ECOMMENDED SPARES ....................................... 37
7.4 F ASTENER TORQUES ............................................. 37
7.5 S ETTING IMPELLER CLEARANCE ............................ 39
7.6 D ISASSEMBLY ........................................................ 39
7.7 E XAMINATION OF PARTS ........................................ 40
7.8 A SSEMBLY ............................................................. 41
8.0 AUXILIARIES .................................................... 43
8.1 S EAL AND SEAL SYSTEMS ..................................... 43
8.2 C HANGING OF MECHANICAL SEAL ......................... 45
9.0 FAULTS; CAUSES AND REMEDIES .............. 46
10.0 CERTIFICATION ............................................. 48
11.0 OTHER RELEVANT DOCUMENTATION AND
MANUALS............................................................... 48
11.1 S UPPLEMENTARY USER INSTRUCTIONS .............. 48
11.2 C HANGE NOTES ................................................... 48
11.3 A DDITIONAL SOURCES OF INFORMATION ............ 48
11.4 A BBREVIATIONS .................................................. 49