Flowserve TB-MAG INNOMAG - Manual (Page 2)

INNOMAG® TB- MAG™ ASME and ISO SEALLESS ENGLISH 26999988 06-14
Page 2 of 44
TABLE OF CONTENTS Page Page
1 INTRODUCTION AND SAFETY ........................ 4
1.1 General ..........................................................4
1.2 CE marking and approvals ............................4
1.3 Disclaimer ......................................................4
1.4 Copyright ........................................................4
1.5 Duty conditions ..............................................4
1.6 Safety .............................................................5
1.7 Nameplate and safety labels .........................9
1.8 Specific machine performance .......................9
1.9 Noise level .....................................................9
2 TRANSPORT AND STORAGE .......................... 9
2.1 Consignment receipt and unpacking .............9
2.2 Handling ...................................................... 10
2.3 Lifting ........................................................... 10
2.4 Storage ......................................................... 11
2.5 Recycling and end of product life ................. 11
3 DESCRIPTION ................................................ 11
3.1 Configurations .............................................. 11
3.2 Nomenclature ............................................... 11
3.3 Nameplate ................................................... 13
3.4 Design of major parts .................................. 14
3.5 Performance and operating limits ............... 14
4 INSTALLATION ................................................ 15
4.1 Location ...................................................... 16
4.2 Part assemblies .......................................... 16
4.3 Foundation .................................................. 16
4.4 Grouting ...................................................... 18
4.5 Piping .......................................................... 19
4.6 Electrical connections ................................. 20
4.7 Protection systems ...................................... 20
4.8 Final Shaft alignment check ........................ 21
5 COMMISSIONING, START-UP, OPERATION
AND SHUTDOWN ........................................... 22
5.1 Pre-commissioning procedure .................... 22
5.2 Direction of rotation ..................................... 22
5.3 Priming and auxiliary supplies .................... 22
5.4 Starting the pump ........................................ 22
5.5 Running the pump ....................................... 22
5.6 Stopping and shutdown............................... 23
5.7 Hydraulic, mechanical and electrical duty .. 23
6 MAINTENANCE .............................................. 24
6.1 General ........................................................ 24
6.2 Maintenance schedule................................. 24
6.3 Spare parts .................................................. 25
6.4 Tools required .............................................. 26
6.5 Fastener torques ......................................... 26
6.6 Disassembly ................................................ 26
6.7 Examination of parts .................................... 28
6.8 Gasket, O-ring ............................................. 29
6.9 Casing Repair .............................................. 29
6.10 Containment Shell Repair ............................ 29
6.11 Impeller Repair ............................................ 30
6.12 Wet End Assembly ...................................... 31
6.13 Drive End Disassembly ............................... 32
6.14 Drive End Assembly .................................... 33
6.15 Bearing Frame Assembly ............................ 33
6.16 Bearing Frame Installation........................... 34
6.17 Bearing Frame Disassembly ....................... 35
7 Troubleshooting ............................................... 37
7.1 Faults, causes and remedies ...................... 37
8 PARTS LISTS AND DRAWINGS ..................... 40
8.1 Sectional drawing ........................................ 40
8.2 Long Couple Bearing Frame Sectional
Drawing (optional secondary containment
seal shown) ................................................. 41
8.3 Parts Interchangeability Chart ..................... 42
8.4 General arrangement drawing ..................... 43
9 CERTIFICATION ............................................. 43
10 OTHER RELEVANT DOCUMENTATION AND
MANUALS ....................................................... 43
10.1 Supplementary User Instruction manuals ... 43
10.2 Change notes .............................................. 43
10.3 Additional sources of information ................ 43