Flowserve PHL - Manual (Page 2)

PHL USER INSTRUCTIONS ENGLISH 00079593 – 10/10
Page 2 of 31
CONTENTS
PAGE
1 INTRODUCTION AND SAFETY ............................ 3
1.1 General ............................................................ 3
1.2 CE marking and approvals .............................. 3
1.3 Disclaimer ........................................................ 3
1.4 Copyright ......................................................... 3
1.5 Duty conditions ................................................ 3
1.6 Safety .............................................................. 4
1.7 Nameplate and warning labels ........................ 7
1.8 Specific machine performance ........................ 8
1.9 Noise level ....................................................... 8
2 TRANSPORT AND STORAGE .............................. 9
2.1 Consignment receipt and unpacking ............... 9
2.2 Handling .......................................................... 9
2.3 Lifting ............................................................... 9
2.4 Storage ............................................................ 9
2.5 Recycling and end of product life .................... 9
3 PUMP DESCRIPTION ......................................... 10
3.1 Configuration ................................................. 10
3.2 Name nomenclature ...................................... 10
3.3 Design of major parts .................................... 10
3.4 Performance and operating limits.................. 10
4 INSTALLATION .................................................... 11
4.1 Location ......................................................... 11
4.2 Part assemblies ............................................. 11
4.3 Foundation .................................................... 11
4.4 Adjusting the foundation frame ...................... 12
4.5 Initial alignment ............................................. 13
4.6 Piping............................................................. 15
4.7 Electrical connections .................................... 16
4.8 Protection systems ........................................ 17
5 COMMISSIONING, START-UP, OPERATION AND
SHUTDOWN ....................................................... 17
5.1 Pre-commissioning procedure ...................... 17
5.2 Pump lubricants ............................................. 17
5.3 Impeller clearance ......................................... 17
5.4 Direction of rotation ....................................... 17
5.5 Guarding ........................................................ 17
5.6 Priming and auxiliary supplies ....................... 17
5.7 Warming-up instructions for hot ........................
pumps ................................................................... 17
5.8 Starting the pump .......................................... 18
5.9 Running the pump ......................................... 18
5.10 Stopping and shutdown ............................... 19
5.11 Hydraulic, mechanical and electrical duty ... 19
6 MAINTENANCE ................................................... 20
6.0 General .......................................................... 20
6.1 Maintenance schedule .................................. 20
6.2 Spare parts .................................................... 21
6.3 Recommended spares and consumable items
....................................................................... 21
6.4 Tools required ................................................ 21
6.5 Fastener torques ........................................... 22
6.6 Setting impeller clearance ............................. 22
6.7 Disassembly .................................................. 22
6.8 Examination of parts ...................................... 24
6.9 Assembly ....................................................... 24
7 FAULTS; CAUSES AND REMEDIES................... 27
8 PARTS LIST AND DRAWINGS ........................... 29
8.1 Typical Sectional drawing ............................. 29
8.2 Typical Parts list ............................................ 30
8.3 General arrangement drawing ...................... 30
9 CERTIFICATION ................................................. 30
10 OTHER RELEVANT DOCUMENTATION AND
MANUALS .......................................................... 30
10.1 Supplementary User Instructions ............... 30
10.2 Change notes ............................................. 30
10.3 Additional sources of information ................ 30
ALPHABETICAL INDEX
PAGE
CE marking and approvals (1.2) ................................3
Clearances (see 6.7, Renewal clearances) ............ 22
Commissioning and operation (see 5) .................... 17
Configurations (3.1) ................................................. 10
Direction of rotation (5.4) ......................................... 17
Dismantling (see 6.7, Disassembly) ........................ 22
Duty conditions (1.5) ..................................................3
Electrical connections (4.7) ..................................... 16
Examination of parts (6.8) ....................................... 24
Faults; causes and remedies (7.0) .......................... 27
General assembly drawings (see 8) ........................ 29
Grouting (4.4) .......................................................... 12
Guarding (5.5) ......................................................... 17
Handling (2.2) .............................................................9
Hydraulic, mechanical and electrical duty (5.10) .... 19
Lifting (2.3) .................................................................9
Location (4.1) .......................................................... 11
Lubrication schedule (see 5.2, Pump lubricants) .... 17
Maintenance schedule (6.1) .................................... 20
Piping (4.6) .............................................................. 15
Priming and auxiliary supplies (5.6) ........................ 17
Reassembly (see 6.9, Assembly) ............................ 24
Replacement parts (see 6.2 and 6.3) ...................... 21
Safety, protection systems (see 1.6 and 4.9)
Sound level (see 1.9, Noise level) ..............................8
Specific machine performance (1.8) ..........................8
Starting the pump (5.7) ............................................ 17
Stopping and shutdown (5.9) .................................. 18
Storage (2.4) ..............................................................9
Supplementary manuals or information sources ..... 30
Tools required (6.4) ................................................. 21
Torques for fasteners (6.5) ...................................... 22