Flowserve PLEUGER - Manual (Page 2)

PLEUGER STANDARD USER INSTRUCTIONS ENGLISH 71569293 01-13
Page 2 of 40
flowserve.com
CONTENTS
Page
1 INTRODUCTION AND SAFETY ............................ 3
1.1 General ........................................................... 3
1.2 CE marking and approvals .............................. 3
1.3 Disclaimer ....................................................... 3
1.4 Copyright ......................................................... 3
1.5 Duty conditions ................................................ 3
1.6 Safety .............................................................. 4
2 TRANSPORT AND STORAGE .............................. 9
2.1 Consignment receipt and unpacking............... 9
2.2 Handling and lifting.......................................... 9
2.3 Storage .......................................................... 10
2.5 Recycling and end of product life .................. 10
3 DESCRIPTION .................................................... 10
3.1 Technical data ............................................... 10
3.2 Delivery contents ........................................... 10
3.3 General data ................................................. 11
3.4 General description ....................................... 11
3.5 Submersible motor ........................................ 12
3.6 Pump and check valve .................................. 13
4 INSTALLATION .................................................... 14
4.1 Hydraulic installation ..................................... 14
4.2 General advice for installation ....................... 14
4.3 Flexible hose riser pipe ................................. 14
4.4 Centralizers ................................................... 14
4.5 Checks before installation ............................. 14
4.6 Installation of pre-assembled pump units ..... 15
4.7 Riser pipes with flange connections.............. 15
4.8 Riser pipe with pipe socket ........................... 15
4.9 Assembly of submersible motor pumps
before installation ........................................ 15
5 ELECTRICAL CONNECTIONS ........................... 16
5.1 Motor ............................................................. 16
5.2 Protective measures against
shock-hazard voltage .................................. 16
5.3 Motor protection ............................................ 17
5.4 Short circuit protection .................................. 17
5.5 Motor connection diagrams ........................... 18
5.6 Adjustments for soft-starter and
soft stop devices ......................................... 20
5.7 Operation of submersible motors with
static frequency converter ........................... 20
5.8 Resistance sensor PT100 (RTD) .................. 21
Page
6 MOTOR FILLING ................................................ 21
6.1 Antifreeze ...................................................... 21
6.2 Type of use ................................................... 22
6.3 Filling quantities ............................................ 22
6.4 Accessories and hardware for filling
and topping up ............................................ 22
6.5 General information about filling ................... 22
6.6 Filling instructions ......................................... 23
7 COMMISSIONING, START-UP
AND SHUTDOWN ........................................... 31
7.1 Commissioning ............................................. 31
7.2 Operation ...................................................... 31
7.3 Switching off the unit ..................................... 32
8 MAINTENANCE .................................................. 32
8.1 General information ...................................... 32
8.2 Pump units .................................................... 32
8.3 Measuring insulation ..................................... 32
8.4 Removal of the pump unit ............................. 33
8.5 Overhaul of the pump unit ............................ 33
9 FAULTS; CAUSES AND REMEDIES .................. 35
10 CERTIFICATION ............................................... 37