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Duramax/Duramax Hyamp Robotic Torches Service Manual 807460
Contents
Duramax 90° robotic torch dimensions ........................................................................................................................... 17
Duramax 45° robotic torch dimensions ........................................................................................................................... 18
Duramax Hyamp 180° robotic torch dimensions .......................................................................................................... 18
Duramax Hyamp 90° robotic torch dimensions ............................................................................................................. 19
Duramax Hyamp 45° robotic torch dimensions ............................................................................................................. 19
2
Torch Setup .................................................................................................................................. 21
Robotic torch components ......................................................................................................................................................... 21
Install the torch .............................................................................................................................................................................. 22
Disassemble the robotic torch .................................................................................................................................................. 23
Mount the torch ............................................................................................................................................................................. 30
Consumable life ............................................................................................................................................................................ 33
Choosing the consumables ....................................................................................................................................................... 34
Duramax robotic torches ..................................................................................................................................................... 34
Duramax consumables ........................................................................................................................................................ 34
Duramax mechanized shielded 105 A* .................................................................................................................... 34
Duramax mechanized shielded 45 A, 65 A, 85 A* ................................................................................................ 34
Duramax FineCut shielded 105 A* ........................................................................................................................... 34
Duramax FineCut shielded 65 A, 85 A* .................................................................................................................. 35
*Ohmic-sensing retaining cap ................................................................................................................................... 35
Duramax mechanized unshielded 105 A ................................................................................................................. 35
Duramax mechanized unshielded 45 A, 65 A, 85 A ............................................................................................. 35
Duramax FineCut unshielded 105 A ........................................................................................................................ 35
Duramax FineCut unshielded 65 A, 85 ................................................................................................................... 36
Duramax gouging 105 A ............................................................................................................................................. 36
Duramax gouging 65 A, 85 A .................................................................................................................................... 36
Duramax Hyamp robotic torches ....................................................................................................................................... 37
Duramax Hyamp consumables .......................................................................................................................................... 37
Duramax Hyamp mechanized shielded 105 A/125 A* ........................................................................................ 37
Duramax Hyamp mechanized shielded 45 A, 65 A* ............................................................................................. 37
Duramax Hyamp FineCut shielded* .......................................................................................................................... 37
*Ohmic-sensing retaining cap ................................................................................................................................... 37
Duramax Hyamp gouging ............................................................................................................................................ 37
Installing the consumables ................................................................................................................................................. 38
Connecting the torch lead .......................................................................................................................................................... 39
Connecting a remote-start pendant ......................................................................................................................................... 40
Connecting the machine interface cable ................................................................................................................................ 41
Machine interface pinout ..................................................................................................................................................... 43
Setting the five-position voltage divider .......................................................................................................................... 44
Using the cut charts ..................................................................................................................................................................... 45
