Installation, Welding with multiple power waves, Caution control cable specifications – Lincoln Electric POWER WAVE 355M User Manual

Page 19: Caution, Two power waves, Figure a.6

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INSTALLATION

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POWER WAVE 355M/405M

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WELDING WITH MULTIPLE POWER
WAVES

Special care must be taken when more than one
Power Wave is welding simultaneously on a single
part. Arc blow and arc interference may occur or be
magnified.

Each power source requires a work lead from the work

stud to the welding fixture. Do not combine all of the

work leads into one lead. The welding travel directions

should be in the direction moving away from the work

lead as shown below. Connect all of the work sense

leads from each power source to the work piece at the

end of the weld.

For the best results when pulse welding, set the wire

size and wire feed speed the same for all the Power

Waves. When these parameters are identical, the puls-

ing frequency will be the same, helping to stabilize the

arcs.

Every welding gun requires a separate shielding gas

regulator for proper flow rate and shielding gas cover-

age.

Do not attempt to supply shielding gas for two or more

guns from only one regulator.

If an anti-spatter system is in use then each gun must

have its own anti-spatter system. (See Figure A.6)

CAUTION

CONTROL CABLE SPECIFICATIONS

It is recommended that genuine Lincoln control cables

be used at all times. Lincoln cables are specifically

designed for the communication and power needs of

the Power Wave / Power Feed system.

The use of non-standard cables, especially in
lengths greater than 25 feet, can lead to communi-
cation problems such as: system shutdowns, poor
motor acceleration, poor arc starting) and low wire
driving force (wire feeding problems).
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The K1543 series of control cables can be connected

end to end for ease of extension. Do not exceed more

than 100 feet (30.5 m) total control cable length.

CAUTION

Connect All Work
Sense Leads at the End
of the Joint

Connect All Welding
Work Leads at the
Beginning of the Joint

Travel

Direction

POWER W

POWER WA

AV

VE 355/405

E 355/405

POWER W

POWER WA

AV

VE 355/405

E 355/405

TWO POWER WAVES

FIGURE A.6

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