Theory of operation, Output rectifier and choke – Lincoln Electric POWER WAVE 355M User Manual

Page 43

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THEORY OF OPERATION

E-5

E-5

POWER WAVE 355M/405M

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OC

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Master

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NOTE: Unshaded areas of Block Logic

Diagram are the subject of discussion

OUTPUT RECTIFIER AND CHOKE

The output rectifier receives the AC output from the
main transformer secondary and rectifies it to a DC
voltage level. Since the output choke is in series with
the negative leg of the output rectifier and also in
series with the welding load, a filtered DC output is
applied to the machine’s output terminals.

FIGURE E.5 – OUTPUT RECTIFIER AND CHOKE

Control Board

Choke

Positive

Output

Terminal

Negative

Output

Terminal

To Control

Board

C
u

rr

e

n

t

F

e

e

d

b

a

c

k

Reconnect

Switch

O

u

tp

u

t

V

o

lt

a

g

e

S

e

n

s

e

Input switch

Input

Rectifier

Auxiliary

Transformer

Fan

Power

Board

220

Receptacle

RS232 Supply +5VDC

Machine Control Supply

+15VDC, -15VDC, +5VDC

40VDC

42VAC

220 VAC

Main Switch Board

115VAC Fan Supply

F

a

n

C

o

n

tr

o

l

V/F Capacitor Feedback (2)

Soft Start Control

Input Relay Control

Primary Current Feedback(2)

IG

B

T

D

riv

e

S

ig

n

a

l

Primary

Current

Sensor

Primary

Current

Sensor

{

P

o

w

e

r

W

a
v
e

4
0
5

o
n

l

y

6

5

V

A

C

DC

Bus

Board

Wire

Feeder

Recp.

40VDC

Can Supply +5VDC

Arc

Link

Electrode

Sense

21 Lead

Voltage

Sense

Recp.

R232

Connector

Yellow

Thermal

LED

Status

Red/Green

LED

Thermostats

2

To

Feeder

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