Installation, Cable inductance, and its effects on pulse welding – Lincoln Electric POWER WAVE 355M User Manual

Page 22

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INSTALLATION

A-14

A-14

POWER WAVE 355M/405M

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Most welding applications run with the electrode being

positive (+). For those applications, connect the elec-

trode cable between the wire feeder and the positive

(+) output Twist-Mate terminal on the power source.

Connect the other end of the electrode cable to the

wire drive feed plate. The electrode cable lug must be

against the feed plate. Be sure the connection to the

feed plate makes tight metal-to-metal electrical con-

tact. The electrode cable should be sized according to

the specifications given in the output cable connec-

tions section. Connect a work lead from the negative

(-) power source output Twist-Mate terminal to the

work piece. The work piece connection must be firm

and secure, especially if pulse welding is planned.

For additional Safety information regarding the elec-

trode and work cable set-up, See the standard "SAFE-

TY INFORMATION" located in the front of the

Instruction Manuals.

CABLE INDUCTANCE, AND ITS EFFECTS
ON PULSE WELDING

For Pulse Welding processes, cable inductance will

cause the welding performance to degrade. For the

total welding loop length less than

50 ft.(

15.24m), tradi-

tional welding cables may be used without any effects

on welding performance. For the total welding loop

length greater than

50 ft.(

15.24m)), the K1796 Coaxial

Welding Cables are recommended. The welding loop

length is defined as the total of electrode cable length

(A) + work cable length (B) + work length (C) (See

Figure A.3).

For long work piece lengths, a sliding ground should be

considered to keep the total welding loop length less

than

50 ft.(

15.24m). (See Figure A.4.)

B

A

C

FIGURE A.3

POWER

WAVE

WORK

A

C

B

POWER

WAVE

FIGURE A.4

K1796 COAXIAL CABLE

MEASURE FROM END

OF OUTER JACKET OF

CABLE

C

A

B

WORK

SLIDING WORK

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