6 functional test run for ssu, 7 settings for non-standard cases – R&M Materials Handling VARIABLE SPEED CONTROLS ControlMaster Plus Service Manual User Manual

Page 45

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R&M Materials Handling, Inc.

4501 Gateway Boulevard

Springfield, Ohio 45502

P.: (937) 328-5100

FAX: (937) 325-5319

45/83

R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.

P 2.2.11, Max Freq S2

120

120

120

120

P 2.2.14 Pulse Number

32

48

64

80

Rotary switch S1

1

7

A

D

Switch S2-1

ON

ON

ON

ON

Switch S2-2

OFF

OFF

OFF

OFF

Switch S2-3

OFF

OFF

OFF

OFF

Switch S2-4

ON

ON

ON

ON

Rotary switch S3

1

7

A

D

2.5.2 Settings for pulse wheel speed sensor or encoder (24 ppr)

The table below indicate the SSU settings for standard cases. Motors with nominal frequency 50Hz or 60Hz are equipped
with pulse wheel speed sensor or encoder. After adjustment, check that parameters V 4.8.1 Overspd Lim 1 and V 4.8.2
Overspd Lim 2 have value between 115% and 125%.

Check that parameters P 2.2.2. Motor Nom Freq and P 2.2.3. Motor Nom Speed have correct values from motor type
plate.

Settings for pulse wheel sensor or encoder (24 ppr)

1

2

3

4

ON OFF

S1

S2

S3

Power class

002 – 055

002 – 055

P 2.2.11, Max Freq S2

50 / 100

60 / 120

P 2.2.14 Pulse Number

24

24

Rotary switch S1

4

7

Switch S2-1

ON

ON

Switch S2-2

ON

ON

Switch S2-3

OFF

OFF

Switch S2-4

ON

ON

Rotary switch S3

4

7

2.6 Functional test run for SSU

m

Test run must be made without load.

Disconnect the signal wire coming from the pulse sensor to terminal X1:51.

Drive with minimum speed. The motion must stop within 1 s.

-

fault F63 (stall supervision) is activated

Drive with maximum speed, the motion must stop at once

-

fault F62 (Speed difference) is activated

Reconnect the disconnected signal wire to terminal X1:51.

Set rotary switch S1/S3 value 2 steps smaller

Drive with maximum speed. The motion must stop after full speed is reached.

-

fault F64 (Over speed) is activated

Set rotary switch S1/S3 back to original value.

2.7 Settings for non-standard cases

Overspeed tripping frequency levels

Area selection

300 – 3234 Hz

600 – 6467Hz

1200 – 12935Hz

9600 – 70722Hz

S2:2

ON

OFF

OFF

ON

S2:3

OFF

OFF

ON

ON

Range selection

Normal

S2:1

OFF

ON

OFF

ON

OFF

ON

OFF

ON

S1/Normal

0

300

1027

600

2055

1200

4110

9600

32878

1

324

1109

647

2218

1295

4436

10359

35489

2

350

1195

700

2391

1400

4781

11196

38251

3

378

1291

756

2582

1511

5163

12092

41304

4

408

1396

816

2793

1632

5585

13055

44684

5

441

1506

881

3012

1763

6024

14104

48188

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