Testing wire connections, Figure 3: wires in gel cap – Badger Meter ORION Classic (CE) User Manual

Page 15

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Installation Manual

Figure 3: Wires in gel cap

Using a crimping tool such as the Badger Meter Parallel Pliers (59983-001), place the gel cap with the wires into

the jaws of the crimping tool .

Figure 4: Gel cap in crimping tool

Crimp the gel cap by squeezing the crimping tool handles until the gel cap is completely compressed . The

Badger Meter Parallel Pliers is designed to apply just enough pressure to crimp the gel cap . Apply pressure for

three seconds .

Figure 5: Compress the gel cap

Repeat the crimping procedure for the remaining gel caps and wires .

4 . Attach the two plastic cable ties and tighten securely for strain relief . Snip off the excess cable tie with the wire cutter .
5 . For remote installations, the connection is complete .

Figure 6: Wire tie attachment locations

NOTE:

N

For pit installations, an appropriate field splice kit should be used . If using the Badger Meter Field Splice Kit,

refer to the Field Splice Kit Application Data Sheet provided with the kit .

Testing Wire Connections

It is recommended that you test all wiring connections to confirm connectivity and to verify the ORION endpoint reading

and the encoder reading are the same . The connections can be tested using the Quick Read function with either an

ORION handheld or mobile data collector . See the appropriate software manual, available at

www.badgermeter.com

,

for

more information .

Page 15

June 2014

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