SkyTrak 6042 Operation Manual - Manual (Page 3)

Table of Contents
1
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2004 JLG Industries, Inc.
Introduction
The Manual....................................2
Replacement Parts ........................2
Reports ..........................................2
Safety Practices
Disclaimer......................................3
Hazard Classification System........3
Accident Prevention Tags..............5
New or Additional Operators .........5
Instructional Symbols ....................6
Hazard Symbols ............................7
Avoidance Symbols .......................8
Avoidance Symbols (cont’d) ..........9
Personal Considerations .............10
Operational Considerations .........14
Equipment Considerations ..........20
Operation
Operator Controls ........................23
Instruments and Indicators ..........34
Optional Controls.........................43
Pre-Operation Inspection.............54
Normal Starting............................55
Cold Starting................................56
Jump Starting ..............................58
Refueling .....................................59
Stabil-TRAK System....................61
Operating.....................................64
Using The Capacity Chart ...........74
Fork Ratings ................................83
How To Pick, Carry & Place A
Load..........................................84
Elevating Personnel.....................84
Using Other Attachments ............89
Shut-Off .......................................90
Emergency Operations
Towing A Disabled Vehicle..........91
Emergency Boom Lowering ........94
General Maintenance
General Maintenance ................108
Maintenance Schedule And
Checklist.................................109
1. Lubrication Points..............114
2. Air Cleaner & Restriction
Indicator ............................116
3. Engine Cooling System.....120
4. Engine Oil And Filter .........123
5. Engine Fuel System ..........127
6. Engine Fan Belt.................132
7. Hydraulic Oil and Filter ......133
8. Transmission Oil and
Filter ..................................137
9. Axle Oil ..............................140
10. Brake Disc Inspection .......142
11. Wheel End Oil ...................146
12. Wheels and Tires ..............148
13. Battery...............................150
14. Fuse and Relay
Replacement .....................152
15. Boom Chains and Wear
Pads ..................................156
Storage and Transport ..............171
Storage......................................171
Transport ...................................172
Test Procedures
Stabil-TRAK System Test..........173
Parking Brake/Transmission
De-Clutch Test Procedures ....177
Four Wheel Steer Indexing
Procedure...............................179
Specifications
Fluid & Lubrication Capacities...180
Tires ..........................................181
Weights .....................................181
Vehicle Dimensions...................182
Electrical System.......................183
Engine .......................................184
Index .............................................185
Accident Prevention Tags