2 transmission inspection and internal repair, 3 transmission installation, Transmission inspection and internal repair – SkyTrak 6036 Service Manual User Manual

Page 131: Transmission installation, Warning

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6-5

6036, 6042, 8042, 10042, 10054

Transmission

27. Lift the transmission clear of the machine and lower

it onto suitable supports or secure it to a stand built
especially for the transmission or engine service.
Secure the transmission so that it will not move or
fall.

28. Remove any external transmission components as

required, including the transmission temperature
switch, and inlet and outlet cooler hose fittings.
Cover all transmission openings.

29. Remove the transmission oil filter and dispose of

properly. Clean the filter mounting surface. Cover or
cap the oil filter mount.

6.4.2

Transmission Inspection and Internal
Repair

If replacing the entire transmission, transfer the
transmission temperature switch to the replacement
transmission. The gear shift solenoids are included with a
new transmission.

6.4.3

Transmission Installation

1. Install two rubber mounts and the rear transmission

mount (1) in the machine frame. Secure the mount
with the previously used hardware.

2. Use a hoist or overhead crane and sling attached to

the lifting eye at the top of the transmission. Raise
and position the transmission within the chassis.

3. Attach the transmission to the rear mounting bracket

with the previously used hardware. Torque to
148 lb-ft (200 Nm).

4. Install the two front rubber mounts and the front

transmission mounting bracket (9) on the
transmission with the previously used hardware.
Torque to 148 lb-ft (200 Nm)

5. Attach the front mounting bracket to the frame with

the previously used hardware

6. Remove the hoist or overhead crane and sling.

Note: The lifting ring (3) must be repositioned to allow
the covers to be installed.

7. Remove the two capscrews securing the lifting ring

to the transmission housing. Save the capscrews for
later use.

8. Remove the capscrew and secure the lifting ring in

the storage position (4) on the transmission housing
as shown.

9. Connect the transmission temperature switch

connector (5) and shift solenoid wiring harness
connectors (6).

10. Attach the black wire (7) to the transmission housing

with a capscrew removed in step 7.

11. Secure the wiring harness to the transmission

housing using the clip and a capscrew removed in
step 7.

WARNING

NEVER lift a transmission alone; enlist the help of at
least one assistant or use a suitable hoist or overhead
crane and sling with the minimum lifting capacity of
1000 lb (454 kg).

MH3411

4

3

MH3391

5

6

6

7

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