BoonDocker ARCTIC CAT: M1000 Race Gas - Manual (Page 18)

Revised 11/18/08 Arctic Cat M-1000 Turbo Installation instructions Page 18
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B. Cut the exhaust pipe right after the weld on the
inlet side as shown in picture. You will also
need to grind about 1.5” inches off the factory
weld of the pipe as shown in picture.
C. Sand the end of the pipe and inlet for a clean
weld on the pipe.
D. Using the provided 8mm bolts and nuts, bolt the
turbo inlet to the exhaust housing on the turbo
as shown Note: the exhaust housing side of the
turbo should still be loose, this will allow you to
rotate the housing as needed to fit the exhaust
pipe.
E. Reinstall the bottom heat shield on the pipe and
install the exhaust pipe as shown in picture. Be
sure to spring the pipe in place to ensure proper
placement (use factory springs).
F. Rotate the inlet to the exhaust pipe for a proper
fit and tighten at least 2 bolts on the exhaust
housing side of the turbo to fasten the turbo in
place.
G. We are now ready to weld the inlet to the
exhaust pipe. Either mark the inlet and pipe with
a permanent marker and remove pipe to tack
and weld, or If you plan on tacking the inlet to
the pipe on the sled, be sure to disconnect the
ECU. Failure to follow this step will result in
damage to your ECU. Remove pipe and finish
the weld.
NOTE: Do not reinstall the exhaust pipe until
step 13.