BoonDocker ARCTIC CAT: M1000 Race Gas User Manual

Page 20

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Revised 11/18/08

Arctic Cat M-1000 Turbo Installation instructions

Page 20

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E. Install the actuator rod to the actuator. Important:
Pay close attention when setting your actuator tension.
Adjust the actuator rod just enough to where it easily
slips on the waste gate arm and does not rattle. Note:
you should not have to pull the rod to get it to fit, when
properly installed the waste gate arm should have no
play.



F. Tighten the lock nut on the actuator and fasten the
actuator rod to the turbo waste gate arm using the E-
clip. Reinstall the turbo/oil tank assembly to the factory
exhaust can mount.


G. Place a bead of high temp silicone around the
muffler flange as shown in picture, reinstall to turbo.



H. Reinstall the 4 gold exhaust springs to the muffler.

I. To route the water lines, tilt the sled on its side and
remove the belly plate using a T20 torx head bit.




J. Locate the factory water line that runs from the
throttle bodies to the back of the motor. Pinch the
factory water line with a pair of vise grips or other
clamping pliers and remove the factory clamp Note:
you may have to rotate the clamp to gain access to

the worm drive fastener on the hose clamp.



K. Connect the 19” water line on the turbo charger to
the back of the motor and fasten with the factory clamp


L. Trim the protective plastic cover right before the
clamp. We will use this later.

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