BoonDocker ARCTIC CAT: M1000 Race Gas - Manual (Page 19)

Revised 11/18/08 Arctic Cat M-1000 Turbo Installation instructions Page 19
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Step 12: Installing Water Lines And Actuator
Parts Needed: Tools Needed:
2-Banjo style water fittings 1 @ 17” 1 @ 19’’ Basic tool set
2- Bolts for Banjo fittings T20 torx head bit
4- Copper washers High temp silicone
1-¼” x ¼” barbed fitting
Actuator
Actuator extension rod
2 nuts for actuator
E-clip for waste gate
2- #4 hose clamps
Heat deflector plate
A. Before reinstalling the exhaust pipe. Remove the 5
hole muffler exhaust flange from the turbo, and
remove the fastener pin that holds the turbo/oil tank
assembly to the sled. This will allow you to pull the
turbo/oil tank away from the sled to give you better
access to the back side of the turbo.
B. Tighten the remaining bolts on the exhaust housing
side of the turbo. It is a good idea to double check
all bolts on the turbo to make sure they are tight.
C. Install the 19” water line to the inside of the turbo,
and the 17” water line to the outside of the turbo as
shown in picture. Be sure to use 1 copper washer on
each side of the banjo fitting to ensure a proper seal.
D. While the turbo/oil tank assembly is loose bolt on the turbo actuator with the barb facing
up as shown.