BUG-O Systems AGS-4000 User Manual

Page 39

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39

ARC GOUGING MODULAR DRIVE TROUBLESHOOTING GUIDE, (CONT’D.)

PROBLEM

POSSIBLE CAUSE

TEST BASE SYSTEM TEST PROCEDURE / REMEDY

Speed display is not Power switch is OFF.

1A

Turn ON the main ON/OFF switch located in the power entry

lit and tractor does

module. (see Figure 1)

not run.

No power to machine. 1B

Verify the power cord is OK and the correct voltage exists at the

outlet.

Blown fuse.

1C

Unplug the power cord. Check the machine’s power input

fuse(s). The fuse(s) is located in the power entry module and is

accessible without opening the case.

Faulty accessory

1D

Remove any accessory plugged into the master drive accessory

attached to the

port (see figure 2). Plug in the power cord and turn on the main

master drive

power.

accessory port.

a) If the speed display does not light, proceed with test 1E

b) If the speed display lights, install the connector cover on

the accessory port.

NOTE: FAILURE TO INSTALL THE

CONNECTOR COVER ON THE ACCESSORY PORT

AFTER COMPLETING THIS TEST MAY CAUSE

SERIOUS INJURY FROM ACCIDENTAL ELECTRICAL

SHOCK.

Set the tractor for continuous forward motion at full speed.

If the control module has any type of motion enable

switch, turn it to enable.

1) If the tractor does not work properly, proceed with step

2A.

2) If the tractor operates correctly, the accessory removed

from the accessory port is defective.

Faulty power entry

1E

Remove the connector cover or any attached accessory from the

module.

master drive accessory port (see Figure 2). Verify the power line

voltage is on the two outer pins of the three pin connector (see

Figure 2). The center pin is chassis ground.

NOTE: INSTALL THE CONNECTOR COVER ON THE

ACCESSORY PORT AFTER COMPLETING THIS TEST.

FAILURE TO INSTALL THE COVER MAY CAUSE SERIOUS

INJURY FROM ACCIDENTAL ELECTRICAL SHOCK.

If the voltage is not present, rerun tests 1A, 1B, 1C, 1D and 1E.

A second failed 1E test indicates bad internal AC wiring or a

defective power entry module. Open the master drive case (see

Figure 3). Examine the AC wiring and rewire at fault or replace

the power entry module assembly.

NOTE: The replacement

power entry module is provided with the accessory port’s three

pin AC connector prewired.

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