3 troubleshooting checklist, A. safety system, B. ignition – Emerson Process Management ROSEMOUNT NGA2000 HFID User Manual

Page 67: Model nga2000 hfid

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Instruction Manual

748297-E

June 2003

Rosemount Analytical Inc. A Division of Emerson Process Management

Maintenance and Troubleshooting 4-29

Model NGA2000 HFID

4-3 TROUBLESHOOTING

CHECKLIST

a. Safety

System

1. Verify purge supply pressure at

bulkhead is between 10 and 20
psig.

2. Check case for leaks.

3. Check burner for leaks.

4. Verify purge pressure sensor tube

connection.

5. Verify purge out port is vented to

atmospheric pressure.

6. Verify Safety PCB connector J2 is

attached.

7. Check for a +24V power glitch.

8. Verify that there is no large vibra-

tion shock.

9. Check for external leak in purge

line.

10. Verify case pressure is greater than

0.5” of water.

11. Check case for over-pressurization.

12. Verify the purge flow/pressure

switch harness is routed away from
the solenoid valves.

13. Verify the purge timer is counting.

14. Verify purge timer jumper is cor-

rectly installed.

15. Verify Internal purge pressure is

greater than 5.5 psig.

16. Verify the purge gas switch has

been activated.

b. Ignition

1. Verify that the fuel pressure/flow is

correct.

2. Verify that the burner air pres-

sure/flow is correct.

3. Verify that the ignitor is generating

enough heat.

4. Verify the burner exhaust is vented

to atmosphere.

5. Verify safety system has been acti-

vated.

6. Verify the manual switch is operat-

ing correctly.

7. Verify auto-ignite parameters are

properly set.

8. Verify burner is properly sealed.

9. Verify quality of air supply is good.

10. Verify quality of fuel supply is good.

11. Check burner tip for damage.

12. Check air and fuel restrictor for cor-

rect flow.

13. Check burner tip alignment.

14. Verify burner cone is tight.

15. Check burner air and fuel lines for

leaks.

16. Verify oven temperature is greater

than 85

°C.

17. Verify the reference thermistor is

100K ohm ±15% at 25

°C.

18. Verify that there is +10VDC to the

reference thermistor.

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