Document Outline

• Chapter 1 Introduction
  • Model 3000B Overview
  • Exatron Support Services
    • Toll-Free Telephone Customer Service Line
    • Standard Warranty
    • Customer In-House Service
    • Offshore Warranty Service
    • The Model 3000B
    • The Model 3010B
  • Also Available From Exatron:
    • The Model 2000B
      • The Model 5000
  • Warning/Caution Labels
    • Availability of Warning Labels:
• Chapter 2 Installation
  • Exatron Safety Features
    • Electrical Hazards
    • Compressed Air
    • Moving Parts
    • Overall System Safety
  • Unpacking, Assembling
    • UNPACKING AMBIENT HANDLERS: MODEL 3000B
      • UNPACKING THE POWER SUPPLY
      • UNPACKING THE FRED/AMBIENT ASSEMBLY
    • UNPACKING HOT RAIL HANDLERS: MODEL 3010B
      • UNPACKING THE POWER SUPPLY
      • UNPACKING THE FRED/ENVIRONMENTAL ASSEMBLY
      • UNPACKING THE HOT RAIL HANDLER ASSEMBLY
  • General Operating Specifications
    • Electrical Requirements
    • Air Requirements
  • Environmental Operating Specifications
    • Location
    • ESD Grounding
    • DUT Materials
    • Tilt Mechanism - Table Top Mounting
  • Powering Up, Running Diagnostics
  • Practice session: Cycling sample devices
    • The Exatron Octoloader
• Chapter 3 Interface Information
  • OVERVIEW
  • General Interface Options and Set Up
    • Accessing a Handler Control Interface:
    • General Interface RAM Selections:
      • Interface Type: Address 00D2
      • Start Test Delay: Address 0097
      • Pick Up Delay: Address 00A9
      • Stop On Fail Y/N: Address 00AA
      • Gate Delay: Address 00AB
      • Double Test Sort: Address 00BC
        • Tester Sort Set Up: Addresses 00C0 to 00C7
    • Handler Binning Setup
      • I. Introduction:
      • II. Designing Bin Assignments:
      • III. Finding Bin Assignment Data:
      • IV. Storing Bin Assignments in Handler Memory:
  • Handler Port Interface
  • RS-232 Interfaces
    • RS-232 Port Options:
    • Exatron Super
    • Laser Only Kit:
  • Exatron RS-232:
    • • BASIC HANDLER/CPU TEST CYCLE HANDSHAKE
      • BASIC HANDLER/CPU TEST CYCLE HANDSHAKE
  • HP RS-232:
  • Programmer RS-232:
  • Programmer RS-232 Troubleshooting Guide
• Chapter 4 Handler Set Up
  • Overview
  • CHANGE RAM
    • • BLASTING THE RAM
    • RAM ADDRESS LISTING
• Chapter 5 Handler Diagnostics
  • OVERVIEW
    • ENTERING DIAGNOSTICS MODE
    • Diagnostics Quick Reference
      • ( Test Site Sensors, 0 Through 7
      • ( Shuttle Position Sensors, 1 Through 8
      • ( Tube Full Sensors, 1 Through 8 (Lead-In Sensors)
      • ( Tube Switch, 1 Through 8
      • ( Solenoid Check
      • ( INTERFACE CHECK: RS-232 Check (Control Panel Check)
      • ( INTERFACE CHECK: Output Port (Output Cover LED Check)
      • ( INTERFACE CHECK: Input Sort Check
      • ( ALL MOTOR CHECK: Shuttle Motor Check
      • ( ALL MOTOR CHECK: Test Site Plunger Motor “Z-Motor” Check
      • ( ALL MOTOR CHECK: Octoloader Motor Check
      • ( OCTO/INDEX CHECK: Shuttle Solenoid Check
      • ( OCTO/INDEX CHECK: Input Sensor Check
  • Modified Automatic Z Adjust Feature
  • Automatic Z Adjust Quick Reference
• Chapter 6 Display Dictionary
  • Model 3000B Handler Status and Error Messages
    • • • **** OLDNEW ****
        • 00XX DATA XX
        • 1 LEFT STEP
        • 1 RIGHT STEP
        • 2 LEFT STEPS
        • 2 RIGHT STEPS
        • ADJ Z SWITCH
        • ALIGN MOTORS ?
        • ALL MOTOR CHECK
        • ALL MOTORS OFF
        • ALL OUTPUTS FULL
        • BAD RESPONSE
        • BAD TEST RESULT
        • BIN * S* C****
        • BIN 5 S0 FLUSH
        • CHANGE RAM? NO
        • CHANGE RAM ? YES
        • CHECK CONTACTS?
        • CHECK EXIT SEN?
        • CHECK PICK UP ?
        • CHECK SUM ERROR
        • CHK OUTPUT DOOR
        • CHK VAC ADJUST
        • COUNTS RESET 0
        • CPU ERROR 1
        • CPU ERROR 2
        • CPU ERROR 3
        • CPU ERROR 4
        • CPU ERROR 5
        • DIAGNOSTICS
        • DOUBLE PART ERR
        • DUT/SHUT LOST
        • EMPTY ALL TUBES
        • EMPTY/LOAD PART
        • END TEST
        • EXATRON RS-232
        • EXATRON SUPER
        • FAIL PROGRAM
        • FAIL VERIFY
        • FAIL CHECK
        • FAIL LOAD
        • FOUND PICK UP
        • FULL 12345678
        • FULL TUBE= _ _ _ _
        • HANDLER OUT CHK
        • HANDLER PAUSED
        • HANDLER PORT
        • INPUT 12345678
        • INSERTION ERROR
        • INTERFACE CHECK
        • INTO SHUT JAM
        • INTO T SITE JAM
        • ISSUE NEW START
        • JOG DOWN
        • JOG LEFT
        • JOG OCTOLOADER
        • JOG RIGHT
        • JOG SHUTTLE
        • JOG UP
        • LOAD DEFAULT NO
        • LOAD DEFAULT YS
        • LOAD DEVICE ?
        • LOAD EMPTY TUBE
        • LOAD EPROM>RAM
        • LOAD REMOTE RAM
        • LOADER GO LEFT
        • LOADER GO RIGHT
        • LOADER JAM
        • LOADING MASTER
        • LOW GOING PULSE
        • MANUAL MODE
        • MEMORY ERROR
        • MOD SET UP ? NO
        • MOD SET UP ? YS
        • MODEL 3000-B
        • MOTOR A BUSY ?(Shuttle)
        • MOTOR B BUSY ? (Z Motor Test Site Plunger)
        • MOTOR C BUSY ? (Octoloader)
        • MOTOR D BUSY ? (Optional - May Not Be Used)
        • MOTOR A ERROR ? (Shuttle)
        • MOTOR B ERROR ? (Z Motor Test Site Plunger)
        • MOTOR C ERROR ? (Octoloader)
        • MOTOR D ERROR ? (Optional - May Not Be Used)
        • MOTOR OFF
        • MOVE MOTOR DOWN
        • MOVE MOTOR UP
        • MULTI SORT ERR
        • NO BIN TIME OUT
        • NO OUTPUT TUBES
        • NO RESPONSE
        • NO SELECTION
        • NO SORT ERROR
        • NO TUBES OR FULL
        • O.K. TO RUN ? *
        • OCTO MOTOR CHK
        • OCTO/INDEX CHECK
        • OUTPUT CLEAR ?
        • OUTPUT TUBE JAM
        • PART DROPPED ?
        • PART IN PI SITE
        • PART IN SHUTTLE
        • PART IN T SITE
        • PASS PROG
        • PASS VERIFY
        • PICK INTERFACE?
        • PICK PACKAGE ?
        • PICK UP ERROR 1
        • PICK UP ERROR 2
        • PLCC SWING HEAD
        • PLEASE WAIT
        • PLUNGE = _ _ _ _
        • PLUNGER NOT UP
        • PROGRAM DEVICE?
        • PROGRAM RS-232
        • PROGRAMMING
        • RAM AUTO RESET
        • READY TO RUN
        • RS-232 CHECK
        • RUN DIPS - 2800
        • RUN DIPS PLUNGE
        • RUN PLCC PLUNGE
        • RUN SOIC PLUNGE
        • RUN SOT
        • RUN TYPE3 SOIC
        • SELF ADJUST Z
        • SENSOR 12345678
        • SENSOR CHECK
        • SET P/V/L MODE?
        • SHUT 12345678
        • SHUTTLE EMPTY ?
        • SHUTTLE IS LOST
        • SHUTTLE OUT JAM
        • SOLENOID CHECK
        • SORT ERROR
        • SORT INPUT
        • SORT MOTOR CHK
        • SORT RESET ERR?
        • START 1 TEST
        • START 2 TEST
        • STOP ON FAIL
        • STOP ON FAIL ?
        • STOP ON FAIL NO
        • STOP ON FAIL YS
        • SUM CHECK = _ _ _ _
        • SUM CHECK ERROR
        • T SITE OUT JAM
        • TEST ABORTED
        • TEST SITE EMPTY
        • THANK YOU *
        • TOP OF TUBE JAM
        • TRANSFER ERROR
        • TUBE 12345678
        • TUBE CLEAR WORKS
        • TURN ON REMOTE
        • UART OUT ERROR
        • UP STEPS = XX
        • VERIFY DEVICE ?
        • VERIFYING
        • WAITING FOR PC
        • WAITING FOR R
        • Z ADJUST ERROR
        • Z DOWN-PART TOP
        • Z MOTOR CHECK
        • Z MOTOR CRASH ?
        • Z MOTOR IS UP
        • Z MOTOR NOT UP
        • ZERO COUNT ERR
• Chapter 7 Preventive Maintenance
  • Overview
  • General Solenoid Maintenance Guidelines
  • Air Regulator Maintenance Guidelines
  • Vacuum Generator Maintenance Guidelines
    • PARTICLE INTERCONNECT CONTACT MAINTENANCE
      • WHY CLEAN P I CONTACTS?
    • P I CLEANING/PREVENTIVE MAINTENANCE PROCEDURE
      • PREPARATION - DISMANTLING THE P I CONTACT ASSEMBLY:
      • ULTRASONIC P I CLEANING
• Chapter 8 Drawings
  • MECHANICAL
  • ELECTRICAL
• Chapter 9 Replacement Parts
  • Overview
• Chapter 10 Supplement
  • PARTS LISTS
    • Overview