Document Outline

• F300S/F300SQ Ultraviolet Lamp System
• Installation, Operation, and Maintenance
• Table Of Contents
• Introduction
  • Document Conventions
    • Indications of Note, Caution, Warning, and Danger
    • Icon Usage
    • Table 1. Icons
  • System Description
    • Figure 1. F300S/F300SQ Lamp System
  • System Components
    • Control
    • Cooling
  • Irradiators
    • Figure 2. Reflector Assembly
    • Table 2. Irradiator Models
    • Reflector and Cavity
    • Lamp Bulb
    • Figure 3. Lamp Bulb
    • Mounting
  • Power Supply
    • P300M/P300MQ/P300MT
  • RF Detector
  • System Interconnections
    • Figure 4. P300M Front Panel
  • Warranty Policy
  • Shipping Instructions
    • Returned Material Authorization Number
    • General Packing Instructions
      • Power Supply
    • Irradiators
    • Magnetrons
    • UV Bulbs
    • Control Cards
    • RF Detectors
• Chapter 1. Safety
  • Ultraviolet Radiation
  • Microwave Radiation
  • Personnel Effects of Microwave Radiation
  • Radio Interference
  • Ozone
  • Temperature
  • High Voltage
  • UV Curable Materials
• Chapter 2. Mechanical Installation
  • Mechanical Installation Checklist
    • Table 3. Mechanical Installation Checklist
    • Unpacking and Inspection
  • Power Supply Unit(s) Placement
  • Irradiator Mounting
    • Figure 5. Vertical Mounting Design for Irradiators
  • Lamps Mounted in Opposing Configuration
    • Figure 6. Lamps in Opposing Configuration
  • UV Light Shielding
  • RF Detector Mounting
    • Figure 7. Fusion UV Systems RF Detector RF-1
  • Remote Blowers
  • Irradiator Exhaust Venting
  • Quartz Plates
    • Figure 8. Quartz Plates - Example Mounting Design
• Chapter 3. Electrical System
  • Electrical Installation/Setup Checklist
    • Table 4. Electrical Installation and Setup Checklist
  • Accessory Parts List
  • Interconnect Cables
  • Connection and Program Log
    • Installing the External Interlocks Control
    • User Connections
    • Figure 9. P300M/P300MQ Power Supply Rear Panel
  • Power Supply Programming
    • Settings for Six-Position Switch S1
    • Figure 10. Location of Programming Switch S1 on PWB
    • Figure 11. Table A: Programming Switch S1
  • Single Unit Programming and Connections
    • Figure 12. F300/F300SQ Single-unit Installation
  • Programming
    • Irradiator Cable H340 Connections
    • Input/Output Connections
    • Table 5. J105A Inputs (Customer Use Interlocks)
    • Remote Inputs
    • Table 6. J106 Inputs (Remote Operation)
  • Output Ports (J105B)
    • Table 7. J105B Outputs (Customer Interface)
    • Alternate Function for K5
    • Table 8. Alternate Function for K5
  • Multiple-Unit Programming and Connections
    • Figure 13. F300S/F300SQ Multiple Unit Programming & Connections
    • Programming
    • Connections
  • Power Source
    • System Power Connections
    • Figure 14. Power Supply Front Panel
    • Frequency Tapping of HV Capacitors
    • QRO HV Capacitors (For QRO only)
    • High Voltage Transformer Taps
    • Table 9. High Voltage Transformer Taps
    • QRO Transformer Taps (FOR QRO only)
    • Table 10. QRO Transformer Taps (Optional)
  • F300S Relay Coil Resistor Assembly Installation
    • Installation Instructions
    • Figure 15. K101 and K102 on P300M/P300MQ
• Chapter 4. Operation
  • System Operation Controls
    • Lamp Control
    • Power
    • Off/Reset Control
  • Initial Startup Procedure, Single Unit
    • Table 11. P300M/P300MQ/P300MT Current Requirements
  • Initial Startup Procedure, Multiple-Unit Systems
    • Master/Slave Operation
    • Operating the System
    • Resetting the System After a Fault
    • Table 12. Routine Operation
  • Remote Operation
    • Table 13. Remote Switch Functions
    • Operation with Remote Controls
    • Table 14. Operation with Remote Controls
  • Quick Restart Option (QRO)
    • Figure 16. Restart Time Versus QRO State Duration, D-bulb
    • Figure 17. Restart Time Versus QRO State Duration, H-bulb
    • Figure 18. Restart Time Versus QRO State Duration, V-bulb
    • Electrical Installation and Setup
    • Operation
• Chapter 5. Troubleshooting
  • Basic Checks
  • Safety Interlock Tests
  • Fault Indicators
    • Unit Faults
    • Table 15. Unit Faults
    • System Faults
    • Table 16. System Faults
  • Fault Diagnosis Tables
  • Failure Diagnosis Cross-Reference
    • Table 17. Fault Diagnosis Cross Reference
    • Table 18. Troubleshooting/Fault Diagnosis
• Chapter 6. Maintenance
  • I300M Irradiator
    • Bulb, Screen, and Reflector Maintenance
      • Cleaning Guidelines
      • Bulb Cleaning
      • Reflector Cleaning
      • Screen Cleaning
    • I300M Screen Assembly Removal/Replacement
    • Figure 19. Reflector Assembly (I300M)
    • Figure 20. RF Screen Screw Tightening Sequence
    • Lamp Bulb Removal/Replacement
    • Figure 21. Removing or Replacing the Bulb
    • Reflector Removal/Replacement
    • Figure 22. Gasket Installation
    • Figure 23. Reflector Removal or Replacement (I300M)
    • Figure 24. Reflector Screw Tightening Sequence
    • Figure 25. Correct Reflector Alignment (I300M)
    • Figure 26. RF Screen Screw Tightening Sequence (I300M)
    • I300M Irradiator Housing Removal/Replacement
    • Figure 27. I300M/I301M Irradiator Component Location
    • Direct View Photoresistor Removal/Replacement
    • Figure 28. Photoresistor Assembly for Direct View (I300M)
    • Filament Transformer Removal/Replacement
    • Magnetron Removal/Replacement
    • Figure 29. Magnetron Fastener Tightening Sequence (I300M)
    • Air Pressure Verification
    • Figure 30. Air Pressure Test Points (I300M) - I300 MB Similar
      • Air Pressure Switch Replacement
  • I310M/I311M Irradiator
    • Bulb, Screen, and Reflector Maintenance
      • Cleaning Guidelines
      • Bulb Cleaning
      • Reflector Cleaning
      • Screen Cleaning
    • Figure 31. Reflector Assembly (I310M/I311M)
    • Screen Assembly Removal/Replacement
    • Lamp Bulb Removal/Replacement
    • Figure 32. Removing or Replacing the Bulb (I310M/I311M)
    • Reflector Removal/Replacement
    • Figure 33. Reflector Removal or Replacement (I330M/I311M)
    • Figure 34. Gasket Installation (I330M/I311M)
    • Figure 35. Correct Reflector Alignment (I310M/I311M)
    • Figure 36. Reflector Screw Tightening Sequence (I310M/I311M)
    • Figure 37. RF Screen Screw Tightening Sequence (I310M/I311M)
      • Replacing the RF Gasket Assembly
    • Figure 38. Gasket Installation with Cross-guide (Short) Gaskets (I310M/I311M)
    • I310M/I311M Irradiator Housing Removal/Replacement
    • I310M/I311M Scatter View Photoresistor Removal/Replacement
    • Figure 39. I310M/I311M Irradiator Component Location (Scatter View)
    • Direct View Photoresistor Removal/Replacement
    • Figure 40. I310M-D/I311M-D Irradiator Component Location (Direct View)
    • Figure 41. Photoresistor Assembly for Direct View (I300M)
    • Filament Transformer Removal/Replacement
    • Magnetron Removal/Replacement
    • Figure 42. Magnetron Fastener Tightening Sequence
    • Air Pressure Verification
    • Figure 43. Air Pressure Test Points
      • Air Pressure Switch Replacement
  • P300M/P300MQ Power Supply
    • Safety Procedures
    • Test Point Voltages
    • Table 19. Operating Voltages
      • Control Card Removal/Replacement
      • Diode Test
    • Figure 44. P300M/P300MQ Component Identification
      • Capacitor Test
      • High Voltage Transformer Removal/Replacement
    • Figure 45. P300M/P300MQ HV Wiring
    • Table 20. Transformer Terminal Orientation
  • P300MT Power Supply
    • Routine Maintenance
      • Safety Procedures
    • Test Point Voltages.
    • Table 21. Operating Voltages
    • Control Card Removal/Replacement
    • Diode Test
    • Capacitor Test
    • Figure 46. P300MT Component Identification
      • High Voltage Transformer Removal/Replacement
    • Table 22. Transformer Terminal Orientation
    • Figure 47. P300 MT HV Wiring
  • K300 Modular Blower
    • Routine Maintenance
      • Blower Air Filters
      • Blower Cover Removal
      • Motor Replacement
    • Figure 48. Blower Components
    • Figure 49. J11 Connections
    • Table 23. J11 Connections
• Appendix A. Specifications
  • System
    • Table 24. System Operating Requirements
  • Power Supply
    • Table 25. F300S and F300SQ System Power Supply Specifications
  • Irradiators
    • Table 26. Irradiator Models and Details
    • Table 27. Power Inputs from P300M/P300MQ/P300MT
    • Blower
    • RF Detector
    • System Agency Approvals
    • Table 28. System Agency Approvals
• Appendix B. Cables and Connectors
  • Interconnect Cables
    • Table 29. Interconnect Cables
    • System Connector Contact Kits
    • Table 30. System Connector Contact Kits
• Appendix C. Outline Drawings
  • Figure 50. P300M/P300MQ Power Supply Dimensions and Clearances
  • Figure 51. P300MT Power Supply Dimensions and Clearances
  • Figure 52. I300M Irradiator Dimensions
  • Figure 53. I300MB Irradiator Dimensions
  • Figure 54. I310M/I310M-D Irradiator Dimensions
  • Figure 55. I310MB/I310MB-D Irradiator Dimensions
  • Figure 56. I311M/I311M-D Irradiator Dimensions
  • Figure 57. RF-1 RF Detector Dimensions
• Appendix D. Lamp System Maintenance Log
  • Table 31. Lamp System Maintenance Log
• Appendix E. Replacement Parts
  • Table 32. Accessory Parts List
  • I300M/I310M Irradiator Parts List
    • Table 33. I300M/I310M Irradiator Parts List
  • P300M/P300MT Power Supply Parts List
    • Table 34. P300M and P300MT Replacement Parts
  • P300MQ Quick Restart Option Parts List
    • Table 35. P300MQ Quick Restart Option Parts List
  • K300 Blower Assembly Parts List
    • Table 36. K300 Blower Assembly Parts List
• Appendix F. Ignitor Bulb
  • Ignitor
    • Figure 58. Ignitor Bulb
    • Table 37. Routine Operations Associated with Ignitor Bulb
    • Table 38. Troubleshooting and Fault Diagnosis
  • Ignitor Bulb Removal/Replacement
• Appendix G. Schematics