Document Outline

• VOLUME 1 - OPERATING INSTRUCTIONS
  • INTRODUCTION
    • TAILORING THE CONTROLLER TO SUIT YOUR NEEDS
    • HOW IT WORKS
      • Control
      • Alarms
  • OPERATOR MODE
    • INTRODUCTION
    • SELECTING THE PARAMETER TO BE DISPLAYED/ADJUSTED
    • ADJUSTING THE DISPLAYED PARAMETER
    • SOFT START
    • INDICATION OF AN ALARM GOING ACTIVE
    • ALARM STATUS DISPLAY
    • OVER-RANGE/UNDER-RANGE DISPLAYS
    • SENSOR BREAK INDICATION
    • OUTPUT TURN OFF
    • MANUAL CONTROL MODE
    • HEATER CURRENT DISPLAY
    • SOFT START IN PROGRESS
    • QUICK TRANSFER OF HEATER CURRENT TO NOMINAL VALUE
    • PRE-TUNE
    • SELF-TUNE
    • TO VIEW THE HARDWARE DEFINITION CODE
  • SET UP MODE
    • ENTRY INTO SET UP MODE
    • SET UP MODE PARAMETERS
      • Table 3-1 Set Up Parameters
      • Input Filter Time Constant
      • Process Variable Offset
      • Output Power 1
      • Output Power 2
      • Proportional Band 1
      • Proportional Band 2
      • Reset (Integral Time Constant)
      • Rate (Derivative Time Constant)
      • Overlap/Deadband
      • Bias (Manual Reset)
      • ON/OFF Differential (Hysteresis)
      • Setpoint High Limit
      • Setpoint Low Limit
      • Recorder Output Scale Maximum
      • Recorder Output Scale Minimum
      • Output 1 Power Limit
      • Output 1 Cycle Time
      • Output 2 Cycle Time
      • Process High Alarm 1 Value
      • Process Low Alarm 1 Value
      • Band Alarm 1 Value
      • Deviation (High/Low) Alarm 1 Value
      • Alarm 1 Hysteresis
      • Process High Alarm 2 Value
      • Process Low Alarm 2 Value
      • Band Alarm 2 Value
      • Deviation (High/Low) Alarm 2 Value
      • Alarm 2 Hysteresis
      • Heater Current High Scale Limit
      • Heater Nominal Current
      • Low Heater Break Alarm Value
      • High Heater Break Alarm Value
      • Short Circuit Heater Break Alarm Enable/Disable
      • Soft Start Setpoint
      • Soft Start Time
      • Auto Pre-Tune Enable/Disable
      • AM Key Usage
      • Setpoint Ramp Enable/Disable
      • Communications Write Enable/Disable
      • Setpoint Strategy
      • Lock Value
    • OPERATOR MODE DISPLAYS
    • TUNING THE CONTROLLER MANUALLY
      • Controllers Fitted with Output 1 Only
      • Controllers Fitted with Output 1 and Output 2
    • SELF-TUNE
    • EXIT FROM SET UP MODE
  • MODBUS RTU COMMUNICATIONS
    • COMMUNICATIONS WRITE ENABLE/DISABLE
    • PHYSICAL REQUIREMENTS
      • Character Transmission
      • Line Turn-round
    • MODBUS RTU PROTOCOL
      • Message Formats
      • Error and Exception Responses
      • Address Range
      • Bit Parameters
      • Word Parameters
    • INDIVIDUAL PARAMETERS
      • Input Parameters
        • PROCESS VARIABLE - Word Parameter 1
        • PROCESS VARIABLE OFFSET - Word Parameter 26
        • SCALE RANGE MAXIMUM - Word Parameter 12
        • SCALE RANGE MINIMUM - Word Parameter 11
        • DECIMAL POINT POSITION - Word Parameter 18
        • INPUT FILTER TIME CONSTANT - Word Parameter 25
      • Output Parameters
        • OUTPUT POWER VALUE - Word Parameter 3
        • OUTPUT 1 POWER LIMIT - Word Parameter 20
        • OUTPUT 1 CYCLE TIME - Word Parameter 10
        • OUTPUT 2 CYCLE TIME - Word Parameter 19
        • RECORDER OUTPUT MAXIMUM VALUE - Word Parameter 27
        • RECORDER OUTPUT MINIMUM VALUE - Word Parameter 28
      • Heater Current Parameters
        • HEATER CURRENT HIGH SCALE LIMIT - Word Parameter 29
        • HEATER NOMINAL CURRENT - Word Parameter 30
        • HEATER CURRENT - Word Parameter 33
      • Setpoint Parameters
        • SETPOINT VALUE - Word Parameter 2
        • SETPOINT RAMP RATE - Word Parameter 24
        • SETPOINT HIGH LIMIT - Word Parameter 22
        • SETPOINT LOW LIMIT - Word Parameter 23
        • CONTROL SETPOINT - Word Parameter 21
      • Soft Start Parameters
        • SOFT START SETPOINT - Word Parameter 37
        • SOFT START TIME - Word Parameter 38
        • SOFT START TIME REMAINING - Word Parameter 39
      • Alarm Parameters
        • ALARM 1 VALUE - Word Parameter 13
        • ALARM 1 HYSTERESIS - Word Parameter 35
        • ALARM 2 VALUE - Word Parameter 14
        • ALARM 2 HYSTERESIS - Word Parameter 36
        • LOW HEATER BREAK ALARM VALUE - Word Parameter 31
        • HIGH HEATER BREAK ALARM VALUE - Word Parameter 32
      • Tuning Parameters
        • RATE (DERIVATIVE TIME CONSTANT) - Word Parameter 9
        • RESET (INTEGRAL TIME CONSTANT) - Word Parameter 8
        • MANUAL RESET (BIAS) - Word Parameter 15
        • ON/OFF DIFFERENTIAL - Word Parameter 17
        • OVERLAP/DEADBAND - Word Parameter 16
        • PROPORTIONAL BAND 1 VALUE - Word Parameter 6
        • PROPORTIONAL BAND 2 VALUE - Word Parameter 5
      • Status Parameters
        • STATUS - Word Parameter 7
        • ARITHMETIC DEVIATION (PROCESS VARIABLE - SETPOINT) VALUE - Word Parameter 4
        • AM KEY USAGE - Word Parameter 34
  • ASCII COMMUNICATIONS
    • COMMUNICATIONS WRITE ENABLE/DISABLE
    • PHYSICAL REQUIREMENTS
      • Character Transmission
      • Line Turn-Round
      • ASCII Protocol
      • Type 1 Message
      • Type 2 Message
      • Type 3 Message
      • Type 4 Message
    • INDIVIDUAL PARAMETERS
      • Input Parameters
        • PROCESS VARIABLE OR MEASURED VARIABLE
        • PROCESS VARIABLE OFFSET
        • SCALE RANGE MAXIMUM
        • SCALE RANGE MINIMUM
        • SCALE RANGE DECIMAL POINT POSITION
        • INPUT FILTER TIME CONSTANT
      • Output Parameters
        • OUTPUT POWER VALUE
        • OUTPUT 1 POWER LIMIT
        • OUTPUT 1 CYCLE TIME
        • OUTPUT 2 CYCLE TIME
        • RECORDER OUTPUT SCALE MAXIMUM VALUE
        • RECORDER OUTPUT SCALE MINIMUM VALUE
      • Heater Current Parameters
        • HEATER CURRENT HIGH SCALE LIMIT
        • HEATER NOMINAL CURRENT
        • HEATER ACTUAL CURRENT
      • Setpoint Parameters
        • SETPOINT VALUE
        • SETPOINT RAMP RATE
        • SETPOINT HIGH LIMIT
        • SETPOINT LOW LIMIT
        • CONTROL SETPOINT
      • Soft Start Parameters
        • SOFT START SETPOINT
        • SOFT START TIME
        • SOFT START TIME REMAINING
      • Alarm Parameters
        • ALARM 1 VALUE
        • ALARM 1 HYSTERESIS
        • ALARM 2 VALUE
        • ALARM 2 HYSTERESIS
        • LOW HEATER BREAK ALARM VALUE
        • HIGH HEATER BREAK ALARM VALUE
      • Tuning Parameters
        • RATE (DERIVATIVE TIME CONSTANT)
        • RESET (INTEGRAL TIME CONSTANT)
        • MANUAL RESET (BIAS)
        • ON/OFF DIFFERENTIAL
        • OVERLAP/DEADBAND
        • PROPORTIONAL BAND 1 VALUE
        • PROPORTIONAL BAND 2 VALUE
      • Status Parameters
        • CONTROLLER STATUS
        • ARITHMETIC DEVIATION (PROCESS VARIABLE - SETPOINT) VALUE
        • AM KEY USAGE
        • SCAN TABLE
    • ERROR RESPONSE
  • Alphabetical Index - Volume 1
• VOLUME 2 - INSTALLATION & CONFIGURATION INSTRUCTIONS
  • INSTALLATION
    • UNPACKING PROCEDURE
    • PANEL-MOUNTING THE CONTROLLER
    • CONNECTIONS AND WIRING
      • Mains (Line) Input
      • 24V (Nominal) AC/DC Supply
      • Thermocouple Input
      • RTD Inputs
      • Dual Setpoint Selection Input
      • Remote Heater Current Transfer Input (Quick Transfer)
      • Heater Current Input
      • Relay Outputs
      • SSR Drive Outputs
      • Solid State Outputs
      • DC Outputs
      • RS485 Serial Communications Link
  • INTERNAL LINKS AND SWITCHES
    • REMOVING THE CONTROLLER FROM ITS HOUSING
    • REMOVING/REPLACING THE OUTPUT 2/OUTPUT 3 OPTION PCBs
    • REMOVING/REPLACING THE RS485 OPTION PCB OR DUAL SETPOINT/REMOTE HEATER CURRENT TRANSFER OPTION PCB
    • REPLACING THE CONTROLLER IN ITS HOUSING
    • SELECTION OF OUTPUT 1 TYPE
    • OUTPUT 2 TYPE/OUTPUT 3 TYPE
  • CONFIGURATION MODE
    • ENTRY INTO CONFIGURATION MODE
    • HARDWARE DEFINITION CODE, OPTION SELECTION AND HEATER BREAK INPUT TYPE
      • Hardware Definition Code
      • Option Selection
      • Heater Break Input Type
    • CONFIGURATION MODE PARAMETERS
      • Input Range
      • Output 1 Action
      • Alarm 1 Type
      • Alarm 2 Type
      • Alarm Inhibit
      • Heater Break Alarm Strategy
      • Output 2 Usage
      • Output 3 Usage
      • Output 4 Usage
      • Communications Link Baud Rate
      • Communications Protocol
      • Communications Address
      • Cold Junction Compensation Enable/Disable
      • Lock Code
    • EXIT FROM CONFIGURATION MODE
  • PRODUCT SPECIFICATION
    • UNIVERSAL INPUT
      • General
      • Thermocouple
      • Resistance Temperature Detector (RTD)
    • DUAL SETPOINT/QUICK TRANSFER SELECTION INPUT
    • HEATER CURRENT INPUT
    • OUTPUT 1
      • General
      • Relay
      • SSR Drive/TTL
      • Solid State
    • OUTPUT 2
      • General
      • Relay
      • SSR Drive/TTL
      • Dual Relay (Output 2 and Output 4)
      • Solid State
    • OUTPUT 3
      • General
      • Relay
      • Solid State
      • DC
    • LOOP CONTROL
    • SOFT START
    • PV ALARMS
    • HEATER BREAK ALARMS
    • PERFORMANCE
      • Reference Conditions
      • Performance Under Reference Conditions
      • Operating Conditions
      • Performance Under Operating Conditions
    • COMMUNICATIONS
    • ENVIRONMENTAL
    • PHYSICAL
  • Alphabetical Index - Volume 2