Theory of operation, General description, Engine – Lincoln Electric CLASSICII SVM125-A User Manual

Page 46

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GENERAL DESCRIPTION

The Classic II is a heavy duty, engine driven DC arc
welding power source capable of providing constant
current output for stick welding or DC TIG welding.
Also, a total of 3000 watts of auxiliary power is avail-
able at the 115 or 230VAC receptacles. The Classic II
is manufactured with all copper windings.

BATTERY, STARTER, ENGINE,
ALTERNATOR, AND PROTECTION
CIRCUITS

The 12VDC battery powers the starter motor and,
through the ignition switch, the engine protection cir-
cuitry. In the event of a low oil pressure or a high oil
temperature condition, the engine protection system
shuts the engine off. The protection relay monitors the
oil pressure sensor and the oil temperature sensor. If
either sensor “ faults,” the protection relay deactivates
the fuel solenoid and the engine shuts down.

The engine alternator supplies “charging” current for
the battery circuit. If the alternator would cease to func-
tion correctly, due to a broken fan belt or other mal-
function, the CR1 relay would activate, causing the pro-
tection relay to close the fuel solenoid and shut off the
engine.

THEORY OF OPERATION

E-2

E-2

CLASSIC II

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FIGURE E.2 – BATTERY, STARTER, ENGINE ALTERNATOR, AND PROTECTION CIRCUITS

NOTE: Unshaded areas of Block Logic Diagram are the subject of discussion.

NEGATIVE
OUTPUT
TERMINAL

POSITIVE
OUTPUT

TERMINAL

115 & 230VAC

RECEPTACLES

CURRENT

TRANSFORMER

FIELD

RECTIFIER

FLASHING

RESIDUAL

MAGNETISM

ALTERNATOR STATOR

ROTOR

SLIP

RINGS

ARMATURE

SHAFT

GENERATOR

ARMATURE

BRUSHES

&

COMMUTATOR

GENERATOR

FRAME

SERIES

COILS

INTERPOLE

COILS

SHUNT

WINDINGS

GENERATOR

FIELD CONTROL

FIELD

MECHANICAL

COUPLING

REED

RELAY

CR2

SELECTOR

SWITCH

IDLER

BOARD

IDLER

SOLENOID

OIL

PRESSURE

SENSOR

OIL

TEMPERATURE

SENSOR

FUEL

SOLENOID

RELAY

CR1

ENGINE

ALTERNATOR

STARTER

MOTOR

BATTERY

ENGINE

PROTECTION

RELAY

IGNITION

SWITCH

ON LATER MODELS

PROTECTION AND IDLER CIRCUITS

ARE ON ONE PC BOARD

(NOT PRESENT

ON LATER MODELS)

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