Troubleshooting & repair, Procedure – Lincoln Electric CLASSICII SVM125-A User Manual

Page 89

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TROUBLESHOOTING & REPAIR

F-39

F-39

CLASSIC II

ALTERNATOR STATOR REMOVAL AND

REPLACEMENT

(continued)

FIGURE F.16 – COMMUTATOR WRAP-AROUND REMOVAL

COMMUTATOR
WRAP-AROUND

ALTERNATOR
BRUSH HOLDER
ASSEMBLY
(REMOVED)

PROCEDURE

1. Turn the engine OFF.

2. Perform the

Alternator Rotor Removal

procedure.

3. With the 3/8" nut driver, remove the two

leads from the alternator brush holder
assembly. Note lead placement. Set brush
holder aside.

4. With the 3/8" wrench, remove the bottom

alternator cover.

5. With the slot head screwdriver, remove the

commutator wrap-around. See Figure F.16.

6. Disconnect the yellow and white wires at the

in-line connectors. See the Wiring Diagram
and

Figure F. 17.

7. Disconnect the two yellow leads. One is

located at the field bridge and the other at
the field fuse holder. See

Figure F.17 and

F.18.

8. Remove the black auxiliary power lead

from the current transformer. On newer
machines the black lead will be threaded
through the current transformer "donut"
and connected to the circuit breaker. See
the Wiring Diagram and

Figure F.18.

9. Remove the red auxiliary power lead from

the circuit breaker. See the Wiring
Diagram.

10. Remove the white auxiliary power lead

from the 115VAC receptacle. Cut any nec-
essary cable ties.

11. Remove the red lead from the negative ter-

minal of the field rectifier bridge. See
Figure F.18.

12. Remove the black lead from the positive

terminal of the field rectifier bridge.

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