Theory of operation, Current range selector, Fine current adjustment – Lincoln Electric CLASSICII SVM125-A User Manual

Page 48: Engine idler circuit, Engine

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ENGINE, GENERATOR ARMATURE
AND FRAME, ALTERNATOR STA-
TOR AND ROTOR (CONTINUED)

CURRENT RANGE SELECTOR

The selector switch acts as a coarse current adjust-
ment by allowing for varying amounts of series wind-
ings to be included in the welding current path. The
series coils and selector switch are connected in series
with the negative output terminal.

FINE CURRENT ADJUSTMENT

The field rheostat control functions as a fine output cur-
rent adjustment by controlling the current through the
shunt windings. This controls the amount of magnet-
ism created in the shunt field windings. Open circuit
weld voltage can also be controlled by the field rheo-
stat control.

ENGINE IDLER CIRCUIT

The idler solenoid is mechanically connected to the
engine governor linkage. When welding current is
being drawn, the reed switch CR2 is closed. This sig-
nals the idler PC board to release (deactivate) the idler
solenoid, which then lets the machine go to a high
speed condition. Also, when auxiliary power is being
used, the current is passed through the current trans-
former. This signals the idler PC board to release the
idler solenoid.

When welding ceases or the auxiliary load is removed,
a preset time delay of about 15 seconds starts. After
approximately 15 seconds the idler PC board activates
the idler solenoid, and the machine will return to a low
speed condition.

THEORY OF OPERATION

E-4

E-4

CLASSIC II

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NOTE: Unshaded areas of Block Logic Diagram are the subject of discussion.

FIGURE E.4 – CURRENT RANGE SELECTOR, FINE CURRENT ADJUSTMENT AND ENGINE IDLER CIRCUIT

NEGATIVE
OUTPUT
TERMINAL

POSITIVE
OUTPUT

TERMINAL

115 & 230VAC

RECEPTACLES

CURRENT

TRANSFORMER

FIELD

RECTIFIER

FLASHING

RESIDUAL

MAGNETISM

ALTERNATOR STATOR

ROTOR

SLIP

RINGS

ARMATURE

SHAFT

GENERATOR

ARMATURE

BRUSHES

&

COMMUTATOR

GENERATOR

FRAME

SERIES

COILS

INTERPOLE

COILS

SHUNT

WINDINGS

GENERATOR

FIELD CONTROL

FIELD

MECHANICAL

COUPLING

REED

RELAY

CR2

SELECTOR

SWITCH

IDLER

BOARD

IDLER

SOLENOID

OIL

PRESSURE

SENSOR

OIL

TEMPERATURE

SENSOR

FUEL

SOLENOID

RELAY

CR1

ENGINE

ALTERNATOR

STARTER

MOTOR

BATTERY

ENGINE

PROTECTION

RELAY

IGNITION

SWITCH

ON LATER MODELS

PROTECTION AND IDLER CIRCUITS

ARE ON ONE PC BOARD

(NOT PRESENT

ON LATER MODELS)

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