Banks Power Dodge Trucks: (Diesel ’03 - 07 5.9L Cummins) PowerPack & Stinger w_EconoMind '03-05 For use with PowerPDA User Manual
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Tools Required:
•
1
⁄
4
” and
3
⁄
8
” drive ratchets
• Inch and metric deep sockets
• Ratchet extension
• Metric combination or open-end
wrenches
• Phillips and flat blade screwdrivers
• Standard and needle-nose pliers
• Pocket or X-Acto knife
• Clean shop towels or rags
• Drill bit set
• Drill motor
• Tap Handle
•
1
⁄
4
” NPT tap
•
5
⁄
16
nut driver
• Pliers
• Torx bits
• Pry-bar
Highly recommended tools and
supplies:
• Multimeter or 12-volt test light
• Heat gun
• Foot-pound torque wrench
• Penetrating oil or light lubricant
spray
• Reciprocating saw
• Inch-pound torque wrench
Table of Contents
General Installation Practices . . . . 2
Section 1 . . . . . . . . . . . . . . . . . . . . . . 4
Monster Exhaust System Installation
Section 2 . . . . . . . . . . . . . . . . . . . . . 11
Techni-cooler Assembly Installation
Section 3 . . . . . . . . . . . . . . . . . . . . . 17
Thermocouple Installation
Section 4 . . . . . . . . . . . . . . . . . . . . . 18
Banks Ram-Air Filter Installation
Section 5 . . . . . . . . . . . . . . . . . . . . . 19
Banks EconoMind Diesel Tuner
Installation
Section 6 . . . . . . . . . . . . . . . . . . . . . 26
Mounting the Docking Station and
connecting the Banks PowerPDA Vehicle
command center
Section 7 . . . . . . . . . . . . . . . . . . . . . 29
Power Selector Switch Installation
Section 8 . . . . . . . . . . . . . . . . . . . . . 31
Optional Gauge cluster Installation
Section 9 . . . . . . . . . . . . . . . . . . . . . 32
Transmission Learnng
Section 10 . . . . . . . . . . . . . . . . . . . . 33
Troubleshooting, EconoMind
Section 11 . . . . . . . . . . . . . . . . . . . . 35
clearing Learned Information
Section 12 . . . . . . . . . . . . . . . . . . . . 35
Removal of the EconoMind Diesel Tuner
Section 13 . . . . . . . . . . . . . . . . . . . . 36
Filter Maintance
Section 14 . . . . . . . . . . . . . . . . . . . . 37
Placement of the Banks Power Decals
96812 v.7.0
3