Banks Power Chevy_GMC Trucks: Duramax LLY-LBZ (Diesel ’06 - 07 6.6L) Power Systems- PowerPack & Stinger Systems w EconoMind (LLY & LBZ) '06-07 (iQ) Compatible with Optional Banks iQ User Manual
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REMOVE STOCk INTERCOOLER
1.
Disconnect the ground cables
from both the driver and passenger
side batteries. Position the loose
cables so that they do not come into
contact with their respective battery
posts during the installation.
2.
Remove air box filter assembly.
Loosen the hose clamp from the
stock intake tube on the turbo
inlet. Separate the stock intake
tube connected to the turbo inlet.
Remove the Air Flow (MAF) sensor
connector from stock air box filter
cover. Remove stock air box by
lifting the air box up and out. The
bottom of the stock air box is held
in place by rubber grommets. There
may be some slight resistance when
removing the stock air box. See
Figure 2.1.
NOte: Be careful not to damage the
connector or the MAF sensor.
3.
Remove the upper grill baffle.
Remove the upper grill baffle that
mounts between the grill and
radiator cross brace. The baffle is
held in place by 7 push-in retainers.
The retainers are removed by pulling
up on the center pin, then prying the
retainer out of it’s hole as shown in
Figure 2.2.
4.
Pull the grill from the vehicle.
Remove the grill by disengaging the
6 snaps at the outboard ends of the
grill.
5.
Remove the inner fenderwell.
Remove the 8 pushpin fasteners and
2 large head plastic fasteners that
attach both driver’s and passenger’s
side fenderwell.
NOte: the fasteners are accessed
through the wheel arch opening. Pull
the fenderwell down approximately
6 inches once the fasteners are
removed. Disconnect the wire
harness retaining clips on top of the
fenderwell, and then remove the
fenderwell from the vehicle.
6.
Disconnect connectors from
headlamp assemblies and remove
headlamp assemblies. Rotate
the headlamp-retaining pin, then
remove the pin as shown in Figure
2.3. Disconnect the connectors
from the backside of the headlamp
assembly, and remove both driver’s
and passenger headlamp assemblies
from the vehicle. Next, remove the
Section 2
TECHNI-COOLER aSSEMBLY INSTaLLaTION
Figure 2.1
Figure 2.2 Removal of Push-In Retaining Pins
Figure 2.3 2006-07 LBZ: Headlamp Assembly Removal