Banks Power Dodge Trucks: (Diesel ’03 - 07 5.9L Cummins) Power Systems- Stinger system '03-04 - Manual (Page 8)

28.
For quad cab long bed
(160.5” wheelbase) models only:
Place a supplied 4” clamp onto the
front of the supplied extension pipe.
Install the extension pipe hanger
pin into the corresponding rubber
hanger. Connect the extension pipe
onto the intermediate pipe.
29.
Install the Dynaflow muffler.
Install a 4” clamp onto the muffler
outlet. Route the tailpipe over the
rear axle housing and into the
muffler outlet. Install the tailpipe
hanger pin into the corresponding
rubber hanger. Loosely snug the 4”
clamp on the muffler outlet.
30.
Install the 5” Monster tailpipe
tip on the exhaust. Keep the
wrapping on until installation is
complete. The tip should be rotated
so the clamp nut is pointing down.
For a fleet-side truck the 5” tip
should be hung 1” past the end of
the tailpipe. For a dually, the tip
should be 3-
1 ⁄
2
” past the end of the
tailpipe or where aesthetically pleasing.
31.
With everything positioned
properly, begin to tighten the clamps
starting with the ones closest to
the turbo and working your way
back. Torque the V-band clamp to
80 in-lbs. Evenly torque the exhaust
clams to 35 ft-lbs. Torque the
7 ⁄
16
”
hardware to 48 ft-lbs. Make sure that
each slip is fully inserted (+/-
1 ⁄
2
inch)
and that all mount hangers are in the
forward position. See Figure
5 .
32.
Remove the protective covering
from the tailpipe tip. Caution: The
protective covering may ignite
and burn if not removed prior to
running the engine.
OTTOMIND
INSTALLATION
For 2003 vehicles, start from Step
33 . For 2004 vehicles, start from
Step 34 .
33.
FOR 2003 VEHICLES ONLY:
Locate the large black electrical
connector (c130) on the driver
side between the battery and the
firewall. See Figure
6 . Remove the
two (2) plastic screws on the sides
of the connector and move the
connector aside. Retain the two (2)
screws and the two (2) retainers for
re-installation.
34.
Locate the rubber grommet on
the drivers side firewall. Using a utility
knife, make a 1.5-inch-long slit in the
grommet next to the wire harness.
Be careful not to cut or damage
the harness. See Figure
7 for the
proper location of the required cut.
Insert a screwdriver from the engine
compartment into the cut hole and
thrust it through the grommet.
35.
Inside the vehicle, remove
the lower dash panel beneath the
steering column by removing the two
(2) screws at the bottom of the panel.
Retain the screws for re-installation.
NOTE: There are also two (2) clips
located at the top corners of the
panel, which hold the panel in place.
These clips can be released by gently
pulling on the corners of the panel.
Use caution to avoid damaging the
panel during removal.
36.
Remove the electrical connector
bracket on the left hand side of the
support below the steering column in
front of the firewall by removing the
two (2) bolts. This will allow access to
the inner grommet. See Figure
8 .
37.
cut the grommet on the firewall
inside the vehicle along the hole
created by the screwdriver in Step
34 .
38.
Locate the OttoMind wire
harness end with the 8- and
10-pin connector. From the engine
compartment, push this end through
the hole cut in the grommet through
Figure 5
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