Banks Power Chevy_GMC Trucks: Duramax LMM (Diesel ’07 - 10 6.6L) Power Systems- PowerPack & Stinger w_EconoMind ('07-09) LMM (PDA) Compatible w_Optional PowerPDA - Manual (Page 12)

12
96507 v.4.0
Section 3
BANkS TECHNI-COOLER INSTALLATION
REMOVE STOCk INTERCOOLER
1.
Remove the upper grill baffle that
mounts between the grill and radiator
cross brace. The baffle is held in place
by 7 push-in retainers. The retainers
are removed by pulling up on the
center pin, then prying the retainer out
of it’s hole as shown in Figure 9.
2.
Remove the grill by disengaging the
8 clips at the outboard ends of the grill
and 4 bolts located on top of grill.
3.
Remove the 6 pushpin fasteners
and bolts from both driver’s and
passenger’s side fenderwells.
Note: The fasteners are accessed
through the wheel arch opening. Pull
the fenderwells down approximately
6 inches once the fasteners are
removed. Disconnect the wire harness
retaining clips on top of the fenderwell,
and then remove the fenderwells from
the vehicle.
4.
Disconnect the connectors from
headlamp assemblies and remove the
headlamp assemblies. The headlamp
assembly are secured with 3 bolts.
Remove the bolts to the headlamp
assembly.
Next, remove the bolts (3 per side) to
the headlamp assembly / grill support
bracket. See Figure 10. Disconnect the
connectors from the backside of the
headlamp assembly from both drivers
and passenger headlamp assemblies.
Remove the headlamp assemblies.
Slide the headlamp assembly toward
the center and forward of the vehicle
to remove. The turn signals are built
into the headlamp assembly.
5.
Remove the two bolts that secure
the upper fan shroud to the upper
radiator cross brace. Remove the
four push-in retainers (2 per side)
that attach the upper section to the
lower section of the fan shroud. These
retainers are removed by pulling up on
the center pin then prying the entire
retainer assembly out as shown in
Figure 9.
6.
Carefully remove the transmission
module from the upper fan shroud. Lay
the module to the side. See Figure 11.
7.
Remove the low pressure A/C
condenser line from the line retainer
attached to the upper fan shroud.
8.
Remove the upper section of the
fan shroud from the vehicle. Take care
not to damage the face of the radiator
when removing the shroud.
9.
Remove the two upper condenser
mounting bolts that attach to the
radiator cross brace.
10.
Mark the location of the hood
latch, then remove the hood latch
from the latch support. The latch is
held in place by three bolts. The latch
support is shown in Figure 12. It is not
necessary to remove the cable from
the latch, just place the latch and cable
assembly out of the way.
11.
Remove the two bolts that attach
the latch support to the radiator cross
brace and the 4 lower attachment
bolts (2 per side). The two bolts that
attach the upper support to the
radiator cross brace are accessed from
the engine compartment side of the
vehicle.
12.
Only Remove the (2) top oil cooler
brackets to free the oil cooler from the
latch support bracket. See Figure 12.