Bell & Gossett 176R0649C Technologic 502 Series Pump Controller User Manual

Page 57

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57

WARNING 66, Heatsink temperature low

This warning is based on the temperature sen-

sor in the IGBT module.

Troubleshooting:

The heatsink temperature measured as 0° C

could indicate that the temperature sensor is

defective, thereby causing the fan speed to

increase to the maximum. If the sensor wire

between the IGBT and the gate drive card is dis-

connected, this warning is produced. Also, check

the IGBT thermal sensor.

ALARM 67, Option module configuration has

changed

One or more options have either been added or

removed since the last power-down.

ALARM 68, Safe stop activated

Safe stop has been activated. To resume normal

operation, apply 24 VDC to terminal 37, then

send a reset signal (via bus, digital I/O, or by

pressing the reset key. See parameter 5-19

Terminal 37 Safe Stop.

ALARM 69, Power card temperature

The temperature sensor on the power card is

either too hot or too cold.

Troubleshooting:

Check the operation of the door fans.

Make sure that the filters for the door fans are

not blocked.

Make sure that the gland plate is properly

installed on IP21 and IP54 (NEMA 1 and NEMA

12) controllers.

ALARM 70, Illegal FC Configuration

The current control board and power board com-

bination is illegal.

WARNING/ALARM 71, PTC 1 safe stop

Safe Stop has been activated from the MCB 112

PTC thermistor card (motor too warm). Normal

operation can be resumed when the MCB 112

applies 24 VDC to T-37 again (when the mo-

tor temperature reaches an acceptable level)

and when the digital input from the MCB 112 is

deactivated. When this happens, a reset signal

is sent (via serial communication, digital I/O, or

by pressing reset button on LCP). Note that if

automatic restart is enabled, the motor may start

when the fault is cleared.

ALARM 72, Dangerous failure

Safe stop with trip lock. Unexpected signal levels

on the safe stop and digital input from the MCB

112 PTC thermistor card.

Warning 73, Safe stop auto restart

Safe stopped. Note that with automatic restart

enabled, the motor may start when the fault is

cleared.

ALARM 79, Illegal power section configuration

The scaling card is the incorrect part number or

not installed. Also, the MK102 connector on the

power card is not installed.

ALARM 80, Drive initialized to default value

Parameter settings are initialized to default set-

tings after a manual reset.

WARNING 81, CSIV corrupt

CSIV file has syntax errors.

WARNING 82, CSIV parameter error

CSIV has failed to record a parameter.

ALARM 91, Analog input 54 wrong settings

Switch S202 must be set in the position OFF

(voltage input) when a KTY sensor is connected

to analog input terminal 54.

ALARM 92, No flow

A no-load situation has been detected in the

system. See parameter group 22-2.

ALARM 93, Dry pump

A no-flow situation and high speed indicate that

the pump has run dry. See parameter group

22-2.

ALARM 94, End of curve

Feedback stays lower than the setpoint which

may indicate leakage in the pipe system. See

parameter group 22-5.

ALARM 95, Broken belt

Torque is below the torque level set for no load,

indicating a broken belt. See parameter group

22-6.

ALARM 96, Start delayed

Motor start has been delayed due to short-cycle

protection active. See parameter group 22-7.

WARNING 97, Stop delayed

Stopping the motor has been delayed due to

short cycle protection is active. See parameter

group 22-7.

WARNING 98, Clock fault

Clock Fault. The time is not set or the RTC clock

(if mounted) has failed. See parameter group

0-7.

WARNING 220, Bypass Overload Trip

Motor overload has tripped. Indicates excess

motor load. Check motor and driven load. To

reset press the OFF/Reset key. Then, to restart

the system, press the Auto ON or Hand ON key.

WARNING 221, Bypass Interlock

Bypass interlock has opened and caused the

motor to stop. Correct the problem. Depending

on the setting of parameter 14-20, the system

will either automatically reset this alarm or re-

quire the OFF/Reset key to be pressed.

Table 8-1. Warnings and Alarms (continued)

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