Fairbanks MATRIX SCALE HIGHWAY SCALE SYSTEM User Manual

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Table of Contents

SECTION 1: GENERAL INFORMATION .................................................................................................................................................... 7

Description .......................................................................................................................................... 7

Foundation ...................................................................................................................................... 7

PALS Scales ................................................................................................................................... 7

SECTION 2: COMPANY SERVICE INFORMATION ..............................................................................................................................9

Fairbanks Service Policies .................................................................................................................. 9

Physical Installation Notes .............................................................................................................. 9

Electronic Component Care .......................................................................................................... 10

Conferring with Our Client............................................................................................................. 10

Phases of Installation ........................................................................................................................ 11

Pre-Installation Checklist .............................................................................................................. 11

Unpacking and Equipment Checkout ........................................................................................... 12

Users’ Training and Responsibilities ............................................................................................. 13

SECTION 3: INSTALLATION .................................................................................................................................................................... 14

Overall Steps ..................................................................................................................................... 14

Tools, Equipment and Materials ................................................................................................... 14

Site Preparation – All foundation types ............................................................................................. 15

Scale Positioning .......................................................................................................................... 15

Module Installation Steps .................................................................................................................. 16

Preparing the Scale Frame ........................................................................................................... 16

Lifting the Scales, Frames and Ramps ......................................................................................... 16

Pouring the Concrete ........................................................................................................................ 20

Ramp Installation .............................................................................................................................. 25

SECTION 4: WIRING ................................................................................................................................................................................ 26

Description ........................................................................................................................................ 26

Intalogix

Digital Systems Wiring ..................................................................................................... 26

Intalogix

Systems Installation ..................................................................................................... 26

Interconnection Wiring .................................................................................................................. 27

Dip (Address) Switch Setup, SSCs ............................................................................................... 27

Cell Numbering ............................................................................................................................. 29

SSC Connections .......................................................................................................................... 29

Grounding ..................................................................................................................................... 30

Indicator to Pit Power Supply Cable Connection .......................................................................... 31

Analog Wiring .................................................................................................................................... 33

Data Recording ................................................................................................................................. 34

Moisture Protection ........................................................................................................................... 34

SECTION 5: CALIBRATION .................................................................................................................................................................... 35

Preliminary Checks ........................................................................................................................... 35

Repeatability and Return-to-Zero performance tests ........................................................................ 35

Section Test and Adjustments .......................................................................................................... 35

Digital indicator span calibration ....................................................................................................... 35

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