Installation of the electric fan assembly – Flex-a-Lite 345 Nissan 240SX Fits 1989-1998 User Manual

Page 2

Advertising
background image

Peel the protective vinyl coating off of the top and bottom brackets and attach them to the fan shroud with the

screws provided as shown.
Hold the fan assembly so that it is approximately centered over the radiator core. The long 6mm bolts will be

used in the slots of the bottom bracket with the threaded end pointing down. The threaded end of the bolts,

with rubber caps placed over the ends, will slide into the holes on the bottom of the radiator. Determine which

set of slots you will use by looking at which slots line up over the holes. This fan kit is designed to accomodate

both the OEM radiator as well as popular aftermarket radiators. These bolts may go in the inside or outside

slots on the bottom brackets depending on which radiator you have. Leave these loose for now - you will need

to tighten them after you install the fan assembly.
Before installing the fan assembly on the radiator, install the A/C drier relocation bracket, #34584, as follows.

Remove the bolts that hold the drier bracket to the frame. Loosen the strap bolt so that the bracket is free to

move (see Detail 5 on next page).
The A/C drier unit will need to be

moved toward the rear of the car

about ¾” to move it away from the

fan blade. This can be accom-

plished by gently bending the hard

lines going to the drier unit (see

Detail 5).
Find the supplied relocation brack-

et. Swivel the strap bracket on the

drier canister out of the way and

slide the relocation bracket under-

neath. Use the two button head

6mm allen screws and washers to

attach this bracket to the frame.

Use the same bolt holes that the

OEM bracket used (see Detail 6).
Spin the strap bracket holes over

the two studs on the relocation

bracket. Use the ¼-20 lock nuts

and washers to secure it (see

Detail 7). When you’re finished,

there should be at least ¾” of clearance between the fan blade and the drier unit when you install

the fan assembly.
Find the fan controller. This controller can be mounted anywhere that is convenient in the engine

compartment that is no more than 3’ from the inlet tube of the radiator. For example, it can be

mounted in the center of the fan shroud. Use the two self-tapping screws in the kit to mount the

control module. NOTE: If washing your engine compartment, be sure to cover the wiring

connections and controller to avoid getting water in the controller.
With the A/C drier relocated, now the fan assembly can be installed. Lower the fan assembly into

place. Make sure the rubber caps fit into the tabs at the bottom of the radiator as shown (see

Detail 8). On automatic transmission models, it may be necessary to swivel the trans. oil line

clamps down so they clear the bottom bracket. First, tighten the top screws in place so that they

are supporting the weight of the fan. Then tighten the bottom bolts in place - use the lock nuts to

“sandwich” the bolt to the bracket (refer to detail above).

1.

2.

3.

4.

5.

6.

7.

8.

WARNING! THE VEHICLE MAY NEED TO BE RAISED ON A JACK AND SUPPORTED ON

JACK STANDS TO PERFORM THIS INSTALLATION. USE A HEAVY DUTY HYDRAULIC

JACK AND ALWAYS SUPPORT THE VEHICLE ON AT LEAST THREE POINTS BEFORE

GETTING UNDERNEATH. USE ONLY APPROVED LIFTING POINTS THAT ARE CALLED

OUT IN YOUR OWNER’S MANUAL!

Installation of the Electric Fan Assembly

Page 2 of 4 #98345 Rev. 05-17-10

Advertising