Unit start-up procedure – Comfort-Aire HTS Series Split System,Two Stage, 2-5 Tons User Manual

Page 31

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31

Installation, Operation & Maintenance

HTS SERIES SPLIT SYSTEM

Heat Controller, LLC

Unit Start-Up Procedure

INSTALLER SETTINGS

THERMOSTAT CONFIG

SYSTEM CONFIG

ACCESSORY CONFIG

INPUT DEALER INFO

HUMIDITY CONFIG

TEMPERATURE ALGORITHM

DEMAND REDUCTION CNFG

SERVICE MODE

RESTORY DEFAULTS

ATC32U01

SELECT OPTION

PREVIOUS

SERVICE MODE

MANUAL OPERATION

CONTROL DIAGNOSTICS

DIPSWITCH CONFIG

FAULT HISTORY

CLEAR FAULT HISTORY

SELECT OPTION

PREVIOUS SELECT

MANUAL OPERATING MODE

Y1

COMM OUTPUT

OFF

Y2

COMM OUTPUT

OFF

W

COMM OUTPUT

OFF

O

COMM OUTPUT

OFF

G

COMM OUTPUT

OFF

H

COMM OUTPUT

OFF

DH

COMM OUTPUT

OFF

ECM

AIRFLOW

0

PUMP SPEED

0%

TEST MODE

OFF

SELECT OPTION

PREVIOUS SELECT

b. Check for cool air delivery at the unit grille within a few

minutes after the unit has begun to operate.

NOTE:

Units have a fi ve minute time delay in the control

circuit that can be bypassed on the DXM2 control board by
placing the unit in the “Test” mode as shown in the unit IOM.
Check for normal air temperature drop of 15°F to 25°F (cooling
mode).

c. Verify that the compressor is on and that the water

temperature rise (cooling mode) is within normal range.

9 - 12

18 - 24

4 - 9

7 - 19

d. Check the elevation and cleanliness of the condensate

lines. Dripping may be a sign of a blocked line. Check
that the condensate trap is fi lled to provide a water
seal.

e. Turn thermostat to “OFF” position. A hissing noise

indicates proper functioning of the reversing valve.

7. Allow

fi ve (5) minutes between tests for pressure to

equalize before beginning heating test.

a. Go into Manual Mode activate Y1, and Y2 for Heating.

Also manually increase CFM until desired heating
CFM is achieved. Next adjust pump speed % until
desired loop temperature difference (entering water
temperature minus leaving water temperature) is
achieved. (For modulating valve adjust valve %).

b. Check for warm air delivery at the unit grille within a

few minutes after the unit has begun to operate.

NOTE: Units have a fi ve minute time delay in the control
circuit that can be bypassed on the DXM2 control board by
placing the unit in the “Test” mode as shown in the unit IOM.
Check for normal air temperature rise of 20°F to 30°F (heating
mode).

c. Verify that the compressor is on and that the water

temperature fall (heating mode) is within normal range.

d. Check for vibration, noise, and water leaks.

8. If unit fails to operate properly, perform troubleshooting

analysis (see troubleshooting section in the unit IOM).
If the check described fails to reveal the problem and
the unit still does not operate, contact a trained service
technician to insure proper diagnosis and repair of the
equipment.

9. When testing is complete, exit the Installer Menu and set

thermostat to maintain desired comfort level for normal
operation.

10. BE CERTAIN TO FILL OUT AND RETURN ALL

WARRANTY REGISTRATION PAPERWORK.

Unit performance may be verifi ed by calculating the unit heat
of rejection and heat of extraction. Heat of Rejection (HR)
can be calculated and compared to the performance data
pages in this IOM. The formula for HR is as follows: HR = TD
x GPM x 500 (or 485 for anti-freeze solutions), where TD is
the temperature difference between the entering and leaving
water, and GPM is the fl ow rate in U.S. GPM determined by
comparing the unit heat exchanger pressure drop to Table 12.

Heat of Extraction (HE) can also be calculated and compared
to the performance data pages in this IOM. The formula for
HE is as follows: HE = TD x GPM x 500 (or 485 for anti-freeze

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