Bar preparation: fitting procedure winch – ARB 3915030 User Manual

Page 11

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Last Rev Date: 29/10/2008

Page 11 of 24

Fitting instructions# 3783321

Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd

BAR PREPARATION: FITTING PROCEDURE WINCH

29. Fit large grommets to holes in top pan

30. Fit control box bracket to control box studs

as shown. Picture also shows routing of
leads through grommets in pan.

NOTE: If 12-15000lb winch is to be fitted, fit off Kit
# 3500120 extra long leads, marking the end of
each one for easy identification for connections to
motor terminals

31. Using M8 fasteners fit control box mounting

bracket to pan

32. Prepare winch for fitting by undoing the cap

screws on the gearbox end.

33. Then rotate the end cap and gearbox in a

counter clockwise direction 144° ( four hole
pitches) while looking down at the gearbox,
as shown (for 12-15000lb winches rotate
clockwise 72°, two hole pitches)

34. Tighten the cap screws ensuring the gearbox

handle operates freely.

35. For 9500lb only rotate the motor end 90°

clockwise (elec. terminals will be up)

NOTE: Be careful not to lift the gearbox more
than a few millimetres. Before doing up cap
screws, ensure that the flange faces engage
properly and gaskets are not damaged.

36. Position the winch with the mount face facing

upward on an adjustable table or similar and
with the assistance of another person lower
the bulbar over the winch. The winch handle
should be in the LHS of the bull bar for
smaller winches than 12-15000lb winches
which are on the opposite side as they spool
in the opposite direction. The cable must
always spool off the bottom of the winch.

NOTE: Also follow the installation
instructions in the Warn winch handbook
accompanying the winch.

NEW

POSITION

ORIGINAL

POSITION

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