JLG 80SL Service Manual - Manual (Page 66)

SECTION 3 - CHASSIS, PLATFORM & SCISSOR ARMS
3-30 – JLG Lift – 3121325
Main Platform Side Rails
NOTE: Before rails can be lowered, loosen the bolt on the
plastic rail-guide rollers and lower the roller so that it
is not hindering the lowering of the rails.
SIDE RAILS WEIGH APPROXIMATELY 72.3 LBS (32.8 KG) EACH.
USE CAUTION WHEN REMOVING ANY PLATFORM RAIL.
NOTE: All procedures apply to the opposite side.
Removal:
NOTE: The below procedures apply to both right and left
side rails.
1. Disconnect side rail (1) from the end rail by pulling
the Cotter Pin (2) from the Pin (3). Remove the Pin
from the Bar (4) and Pin (5) located on the end rail.
2. Remove the Cotter Pins (9) from the Pins (10) on all
three Hinge Brackets (11). Pull the Pin out of the
side rail. Carefully fold rail down to the stowed posi-
tion.
3. Side rail can now be removed from the platform by
removing the Bolts (12), Chain Assembly Mounting
Plates (13), Flatwashers (14) and Locknuts (15) on
all three rail legs.
4. Remove the Tubes (16) once the rail is removed.
Installation:
NOTE: The below procedures apply to both the right and left
side rails.
1. Follow the removal procedures in reverse order
when installing the side rails.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
14
15
16
1. Side Rail
2. Cotter Pin
3. Pin
4. Bar
5. Pin
6. Bolt, M12 x 40mm 7. Locknut, M12
8. Pin
9. Cotter Pin
10. Pin
11. Hinge Bracket
12. Bolt, M10 x 120mm
13. Chain Assembly Mounting Plate
14. Flatwasher, M10
15. Locknut, M10
16. Tube
Figure 3-28. Side Rails Removal