JLG LiftPOD FS80 (1001070451) - Manual (Page 9)

TABLE OF CONTENTS
SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE
1-877-254-3876 LIFTPOD by JLG 1001070451
1-877-2-LIFTPOD www.liftpod.com iii
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Safety and Workmanship . . . . . . . . . . . . . . . . . . 6-8
Cleanliness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Component Disassembly and Reassembly . . . . 6-8
6.5 REPLACEMENT KITS OVERVIEW . . . . . . . . . . . . . 6-9
6.6 DECAL REPLACEMENT. . . . . . . . . . . . . . . . . . . . 6-12
6.7 MAST ROPE INSPECTION PROCEDURE . . . . . 6-13
1. Rope Wear . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
2. Rope Misaligned . . . . . . . . . . . . . . . . . . . . . . 6-13
3. Rope Loose . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
SECTION - 7 - TROUBLESHOOTING
7.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Troubleshooting Information . . . . . . . . . . . . . . . 7-1
SECTION - 8 - INSPECTION AND REPAIR LOG
8.1 INSPECTION AND REPAIR LOG TABLE . . . . . . . . 8-1
LIST OF FIGURES
1-1. Read your manual . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
2-1. Daily Walk-Around Inspection (Sheet 1 of 2) . . . . . 2-5
2-2. Examples of cracks . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-3. Daily Walk-Around Inspection (Sheet 2 of 2) . . . . . 2-6
2-4. Examples of new, acceptable and unacceptable
ropes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2-5. Ropes retained in mast cap . . . . . . . . . . . . . . . . . . 2-7
2-6. Rope anchor points. . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2-7. Platform latch shown engaged . . . . . . . . . . . . . . . . 2-8
2-8. Location of manual descent crank . . . . . . . . . . . . . 2-8
2-9. Tool tray installation . . . . . . . . . . . . . . . . . . . . . . . . 2-9
3-1. Main components . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3-2. Base frame component description - FS80 . . . . . . 3-2
3-3. Base frame component description - FS60 . . . . . . 3-3
3-4. Platform component description . . . . . . . . . . . . . . 3-3
3-5. Mast/carriage component description . . . . . . . . . . 3-4
3-6. Carriage/mast to base mounting . . . . . . . . . . . . . . 3-6
3-7. Castor lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3-8. Detail view of level bubble . . . . . . . . . . . . . . . . . . . 3-6
3-9. Attaching the platform to the carriage . . . . . . . . . . 3-7
3-10. Platform attachment checks . . . . . . . . . . . . . . . . . . 3-7
3-11. Cordless drill installation . . . . . . . . . . . . . . . . . . . . . 3-8
3-12. Powerpack positioned and latched into place . . . . 3-9
3-13. Tool tray load restriction . . . . . . . . . . . . . . . . . . . . 3-10
3-14. Battery charging plug and tester . . . . . . . . . . . . . 3-11
3-15. Charge status lights . . . . . . . . . . . . . . . . . . . . . . . 3-11
3-16. Removing the battery from the powerpack . . . . . 3-12
3-17. Recharge dock operations and indicators . . . . . . 3-12
3-18. Typical cordless drill interface devices . . . . . . . . . 3-13
3-19. Powerpack control console . . . . . . . . . . . . . . . . . 3-14
FS.book Page iii Tuesday, May 10, 2011 3:15 PM