JLG E45A_AJ ANSI Service Manual User Manual
Page 42
SECTION 2 - PROCEDURES
2-26
– JLG Lift –
3120765
2.13 ARTICULATING JIB BOOM
Removal
1.
For platform/support removal see platform/support
removal diagram. See Section 2.10, Boom Mainte-
nance.
2.
Position the articulating jib boom level with ground.
3.
Remove mounting hardware from slave leveling cyl-
inder pin #1. Using a suitable brass drift and ham-
mer, remove the cylinder pin from articulating jib
boom.
4.
Remove mounting hardware from articulating jib
boom pivot pin #2. Using a suitable brass drift and
hammer, remove the pivot pin from boom assembly.
Disassembly
1.
Remove mounting hardware from articulating jib
boom pivot pins #3 and #4. Using a suitable brass
drift and hammer, remove the pins from articulating
jib boom pivot weldment.
2.
Remove mounting hardware from rotator support
pins #5 and #6. Using a suitable brass drift and
hammer, remove the pins from rotator support.
3.
Remove mounting hardware from lift cylinder pin
#7. Using a suitable brass drift and hammer, remove
the cylinder pin from articulating jib boom.
Inspection
NOTE: When inspecting pins and bearings refer to Section
2.19, Pins and Gar-max Bearing Repair Guidelines.
1.
Inspect articulating fly boom pivot pin for wear, scor-
ing, tapering and ovality, or other damage. Replace
pins as necessary.
2.
Inspect articulating fly boom pivot attach points for
scoring, tapering and ovality, or other damage.
Replace pins as necessary.
3.
Inspect inner diameter of articulating fly boom pivot
bearings for scoring, distortion, wear, or other dam-
age. Replace bearings as necessary. (See Section
2.7, Cylinder Repair For Bearing Replacement).
4.
Inspect lift cylinder attach pin for wear, scoring,
tapering and ovality, or other damage. Ensure pin
surfaces are protected prior to installation. Replace
pins as necessary.
5.
Inspect inner diameter of rotator attach point bear-
ings for scoring, distortion, wear, or other damage.
Replace bearing as necessary. (See Section 2.7,
Cylinder Repair For Bearing Replacement).
6.
Inspect all threaded components for damage such
as stretching, thread deformation, or twisting.
Replace as necessary.
7.
Inspect structural units of articulating jib boom
assembly for bending, cracking, separation of
welds, or other damage. Replace boom sections as
necessary.
Assembly
NOTE: For location of components See Section 2-29., Loca-
tion of Components - Articulating Jib Boom.
1.
Align lift cylinder with attach holes in articulating jib
boom. Using a soft head mallet, install cylinder pin
#7 into articulating jib boom and secure with mount-
ing hardware.
2.
Align rotator support with attach hole in articulating
jib boom. Using a soft head mallet, install rotator
support pin #6 into articulating jib boom and secure
with mounting hardware.
3.
Align bottom tubes with attach holes in rotator sup-
port. Using a soft head mallet, install rotator support
pin #5 into articulating jib boom and secure with
mounting hardware.
4.
Align articulating jib boom with attach hole in articu-
lating jib boom pivot weldment. Using a soft head
mallet, install rotator support pin #4 into articulating
jib boom and secure with mounting hardware.
5.
Align bottom tubes with attach holes in articulating
jib boom pivot weldment. Using a soft head mallet,
install rotator support pin #3 into articulating jib
boom pivot weldment and secure with mounting
hardware.
6.
Align articulating jib boom pivot weldment with
attach holes in fly boom assembly. Using a soft head
Figure 2-29. Location of Components - Articulating
Jib Boom